3 Station Plastic Thermoforming Machine (BOPS/PET/PS/PVC)
With an impressive material utilization rate of 65-90% and energy-efficient operation consuming just 15-20 kW/h, this 3-station thermoforming machine helps reduce production costs while enhancing your competitive edge.
The plastic thermoforming machine is engineered for a wide range of thermoplastics, including PET, BOPS, PS, PVC, and PLA. It efficiently manufactures diverse packaging products such as bowls, plates, lids, trays, punnets, fruit and vegetable boxes, food containers, and blister trays for wine, pharmaceuticals, electronics, and everyday items.
| Model | | |
| Max. forming area | 700×800mm | |
| Applicable materials | BOPS/PET/HIPS/PVC | |
| Max. forming depth | 120mm | |
| Sheet thickness | 0.1-1.0mm | |
| Max. cutting force | 70T | |
| Production speed | 14-25 cycles/min | |
| Total heating power | 20kW (A zone) 36kW (B zone) | |
| Total motor power | 22kW | |
| Air pressure | 0.7MPa | |
| Air consumption | 3000 liters/min | |
| Water consumption | 50 liters/min | |
| Power supply | AC380 15V, 50Hz | |
| Max. sheet roll diameter | 1000mm | |
| Machine weight | 10000kg | |
| Dimensions (L×W×H) | Main machine | 7670×1705×2830mm |
| Material feeder | 1440×1323×1306mm | |
- BOPS clamshell box: 273x196x15mm
- Mold layout: 8 cavities/mold
- Material utilization ratio: 83.3%
- Recommended material width: 773mm
- Cutting knife length: 7500mm
- PET tray: 195x142x32mm
- Mold layout: 15 cavities/mold
- Material utilization ratio: 84.9%
- Recommended material width: 780mm
- Cutting knife length: 10110mm
- Roller
- Heating
- Forming
- Cutting
- Stackng
- Rewinding
- Feeding
- Heating
- Forming
- Cutting
- Stacking
- Rewinding
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Feeding rack
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Preheating zone
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Forming station
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Sheet pulling unit
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Control panel
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Touchscreen control panel
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Cutting station
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Stacking robot
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Finished product conveyor belt
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Manual switch for collecting frame cylinder
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Scrap rewinder
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Three-station design integrates automatic forming, cutting, and stacking for high efficiency
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Full servo drive system ensures stable and precise machine operation
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Memory storage system simplifies operation and parameter adjustment
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Dual heating systems, one optimized for BOPS sheets and one for PET sheets, ensuring best forming quality
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Chain-free feeding system increases material utilization to 65-90%
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Cost-effective molds with simple, efficient design for easier maintenance
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Energy-efficient operation with high-performance heating rods, power consumption approx. 15-20kW/h
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- Solenoid valve
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- PLC multi-color touch screen
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- Servo motor and drive
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- Circuit breaker
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- User-friendly interface for full machine control
- Large memory capacity with strong data storage functions
- The operating language can be customised
HMI touchscreen -
- Automatic loading system powered by air cylinder
- Stable and precise sheet feeding
- Max. feed roll diameter of 1000mm
Material loading -
- Heating boards with integrated heating rods for fast, continuous heating
- Low power consumption of 15-20 kW/h
Heating system -
- Four-pillar support structure ensures stability
- Upper and lower dies driven by fully servo-controlled system
- Choice of wooden or aluminium cutting dies are available, with options of fixed or movable die
- Material utilisation: 75-90% for square products; 66-78% for circular or irregular products
- Gap between mould cavities: 6-8mm; mould side allowances: 7.5-10mm
- Cutting dies employ premium laser blades; replace blades after 1.5-2 million cuts per mould
Forming station -
- Full servo-driven feeding system
- Static and dynamic auxiliary clamps for precise sheet handling
- Eight guiding rollers ensure smooth sheet movement
Chain-free feeding system -
- Four-pillar support structure for stability
- One-piece mold plates for accurate guiding
- Upper and lower molds driven by full servo system
- Equipped with bottom air-hole punching function
- Quick mold change with safety lock mechanism
Cutting station -
- Automatically configurable stacking layers
- Servo-driven stacking system
- Efficient direct product retrieval within the mould
- Removable conveyor belts for easy maintenance
- Lightweight aluminium suction rod for long-lasting durability
Stacking station -
- The components made from Inovance, Panasonic, Schneider, Festo Mac etc.
- Includes emergency stop button for safety.
- Optimized electrical design for stable and reliable machine operation.
Electrical cabinet
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