Electric control cabinet
- Vertical Dough Mixer
- Dough Cutting Machine with Conveyor
- Three Roller Sheeters
- Gauge Rolls
- Rotary Cutter
- Separate Machine
- Entrance Transfer Machine
- Hybrid Gas Baking Oven
- Peeling Machine
- Oil Spraying Machine with Oil Filter
- Straight Line Type Cooling Conveyor
- Rotary Stacker
- Packing Conveyor
- Horizontal Packing Machine
200-1000 pieces of sandwich biscuits per minute.
Electric control cabinet
Rotary touch screen
Detachable shifting fork
The mixing capability of the mixer with dual speed and dual impeller can be up to 550KG dough.
The mixing tank can be matched with the vertical mixer. It can be used for dough conveying and storing so that the still standing and fermentation of the dough can be realized.
The inside of the mixing tank is made of stainless steel and the outer is PU painting.
The full tank is made of stainless steel.
Function:A part of dough feeding system. To convey the cut dough pieces to the laminator or the sheeters.
Three Roller Sheeters
it’s used to pre-make dough sheet
- Adopt customized chilled alloy roll of exclusively formula to make rollers of high hardness, making it longer working life.
- Roller is designed to be able to make super thin biscuit, by getting dough sheet thickness 0.7mm to 0.8mm evenly.
- Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.
- Menu memory and call out function, easy for next time making same product.
- Machines can be either control flexibly via touch screen or by buttons.
- Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.
- Adjustment accuracy: 0.01mm.
- Gauge roll machine’s drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning and maintenance.
The roller spacing is adjusted by the roller lifting and descending via buttons.
The minimum thickness of the dough sheet can be 0.8mm.
The dough sheet is loosened to reduce forming deviation.
- Pneumatic lifting and handwheel fine-tuning.
- Automatic electric synchronization for calibrating two rolls’ speed while making pattern printed biscuit.
- Central Control System provides practical and user-friendly operation function, including upstream follow-up joint- control function which make machine trial running and daily operation easier for operators and as well as saving operators.
- Menu memory and call out function, easy for next time making same product.
- Machines can be either control flexibly via touch screen or by buttons.
- Roller’s gap distance adjustment adopt electricity motor-driven screw lifting, making it longer working life rather than eccentric wheel and easier operation for workers.
- Drive motor is installed vertically suspended which provide most effective power output to save energy and easy for cleaning and maintenance.
The copper roller is a mold which can be used on the cutting and forming machine with dual rubber covered roller.
Receive the scrap from scrap pick-up conveyor and then transfer the scrap dough to the hopper of the main forming equipment at the head of the line(e.g. to laminator).
- In trial running stage or oven pre-heat stage, while oven running and no dough pieces come, pneumatically lift rear part to avoid heating from oven mesh belt so as to extend PU belt working life.
- In trial running stage, pneumatic retract front part for easily retrieve dough pieces, avoid squander while them go into oven.
- PU belt adopt pneumatic tension and loose, can be release in loose status in day end.
4 functional temperature zones
Dough leavening-dough shaping-dough dehydration-coloring
The first and second temperature zones: direct fired temperature zone
The third and forth temperature zone: hot air convection
- The hybrid gas oven can be controlled by human-computer interface.
- The ignitron can be selected manually so that the flame size can be adjusted according to products.
- It adopts DC motor as the power unit during power outages.
- The mesh belt adopts pneumatic deviation rectifier.
- 4 temperature zones
- PID+PLC temperature control system
- The air exhausters for each temperature zone can realize variable speed adjustment.
- It adopts DC motor as the power unit during power outages.
- The mesh belt adopts pneumatic deviation rectifier.
- Drum type spraying oil to ensure spraying evenly without any chance of nuzzle block.
- Easy to open for cleaning and maintenance.
- Equipped with British brand Oil mist collector to ensure surrounding environment clean and healthy for operators.
- 3 layers for oil filtering.
- Oil storage tank adopt heat insulation jacket water tank
Straight Line Type Cooling Conveyor
Clip-Type Cooling Conveyor
Overhead Type Cooling Conveyor
Z-Type Cooling Conveyor
Rotary Stacker
Penny stacker
The human-machine interface (HMI) can realize programmable logic control (PLC). The information can be displayed on the screen intensively. The workers can operate the machine via the touch screen and they have the access to biscuit formula at any time. The formula proportion of each kind of biscuit is different from each other, so the processing parameters of the machine are different as well. After making one kind of biscuit, the data can be recorded. You can choose the data directly without machine adjusting when making this biscuit again. The production line consists of many single machines, the data of all the machine units can be showed on one screen intensively with PLC control. By setting of the parameters, the machine can be easily controlled.
These are the main brands of the units used for the whole production line, including the system accessories of PLC and HMI. These are all international brands.
