- Maintains a stable inspection speed of 400 bottles per minute, detecting visible foreign particles and appearance defects with ≥50μm precision
- Uses the Knapp test method to validate inspection performance, in full compliance with FDA and EU regulations
- Features a user-friendly HMI interface with full audit trail-track all user actions, parameter changes, and production records
- Built with world-renowned components, including Basler cameras from Germany
- Operates based on advanced machine vision technology integrated with intelligent inspection algorithms
KDJ200 Automatic Visual Inspection (AVI)
- Speed: 400pcs/min
- Applicable container: 2-20ml ampoules and vials
- Ambient conditions: temperature 10℃ to 30℃, humidity 20% to 70%
- Power supply: 5kW, 380(1±5%)V, 3 phase AC, 50Hz
- Worktable height: 900mm
- Machine dimensions (L×W×H): 1460×1050×2010mm (without mesh belt and outfeed turntable), 2600×1600×2010mm (with mesh belt and outfeed turntable)
- Machine weight: approx.1000kg
Designed for pharmaceutical use, this automatic compact inspection machine specializes in detecting insoluble visible foreign particles in transparent containers such as ampoules and vials. It effectively identifies small impurities including:
- Glass fragments
- Fibers
- Hair
- White specks or flakes
Ideal for maintaining high product purity and meeting stringent regulatory standards in injectable drug production.
- Compact and space-saving design, with over 50 patented innovations that enhance both performance and reliability
- Precision mechanical transmission ensures stable tracking, fast adjustment, and smooth operation
- Easy to operate and maintain, with a hygienic design that simplifies cleaning and prevents contamination
- All format parts use quick-release fittings, while the lifting turntable allows for fast and efficient size changeovers
- Screw-driven bottle feeding system supports synchronized integration with upstream and downstream equipment
- Stepless speed regulation provides flexibility to match production line requirements
- Built-in safety protection features, including emergency stop and door interlock functions
- Enables remote diagnostics and maintenance, improving uptime and serviceability
- Features a smart alarm and fault notification system that halts operations and clearly displays the cause of any issue
Using advanced machine vision technology, the inspection system identifies visible foreign particles with high precision. As each vial or ampoule rotates at high speed, it is briefly stopped by a mechanical brake. During this pause, high-resolution industrial cameras capture multiple images from different angles. These images are then analyzed by the computer system to determine whether the product meets quality standards. Based on the results, items are automatically sorted into qualified and rejected categories, ensuring consistent, reliable quality control.
- Products to be inspected
- Infeed
- Enter photoelectric inspection zone
- Bottle rotation
- Mechanical stop
- Image capture
- Software analyzes and directs sorting
- Qualified products and rejected items exit separately
Can your visual inspection equipment detect tiny impurities like glass fragments or hair?
Yes, it can. Our system is specifically designed to detect insoluble visible particles inside transparent containers, including glass fragments, fibers, hair, and white specks, ensuring the highest product purity.
Can the automatic ampoule inspection machine be customized or perform multiple functions?
Absolutely. The system can be tailored to meet the needs of different pharmaceutical products. As a high-end inspection solution, it not only protects ampoules from contamination but also performs multiple inspection tasks with ease and efficiency.
Does the visual inspection equipment comply with FDA or international standards? Does it support data traceability?
Yes. Our visual inspection system uses the Knapp test method to validate detection performance and fully complies with both FDA and EU standards. It features a user-friendly HMI interface and offers full audit tracking, making all user operations, parameter changes, and production data traceable.
