Introduction
The KXZ-180B cartoner is one of our latest products. It features a small size of 4000mm x 1280mm x 1900mm and a light weight of 1400kg. It is suitable for packages of 70-280mm×80-180mm×30-90mm, though special sizes can be customized. The packaging speed reaches a top speed of 80 cartons/min, and 40-70 cartons/min on average.

It can be used independently or used in a production line along with blister pack cartoning machine, hot melt glue cartoner and other devices. It has a wide application range and multiple usages. It is efficient and runs under PLC control. With a simple structure, the machine is easy to maintain.

This cartoning machine will automatically fit materials, retrieve packages from the carton storage area, open cartons, package products, print batch numbers, seal cartons and eliminate waste through a transmission series that requires no manual labor. The entire machine is designed with a German SICK infrared protector to track and detect each step to ensure the normal operation. Various types of sealing can be chosen. There is no need to change molds for packaging cartons of different sizes, as you only need to adjust the machine according to the package size.

The frame and board are strong and durable, and both the main drive motor and clutch are installed in the machine, while the drive systems are installed on the baseplate of the machine. The torque overload protector protects the main drive motor and other parts against corrosion and performance issues.

• This entire system is designed according to current GMP standards.
• It is controlled using a PLC and there is a man-machine interface to make operation easy.
• There are few parts, and the structure is simple, making it easy to maintain.
• The whole mechanic operation has a high electronic synchronization, which streamlines and silences operation.
• The noise of this cartoner is designed to be less than 75dB.
• The PLC automatic output interface can realize the real-time monitoring of the subsequent section of packaging.
• ZL112 SMC is used to automatically select and open cartons to a large angle.
• The packaging process is intermittent and there is an overload protection function to make the process safe.
• Packaging will stop when there is no carton and packaging will pause when there is no item.
• The base of the whole machine is equipped with a threaded base plate, and the height is adjustable.

• Stationery packaging: pen, chalk, crayon, stapler, playing cards, ink paste, building blocks, etc.
• Pharmaceutical packaging: oral liquid, medicine bottle, vial, bagged granule, antipyretic patch, etc.
• Food packaging: ice cream, wafer roll, biscuits, chocolate, pastries, bagged coffee, tea bags, etc.
• Daily necessities packaging: toothpaste, cosmetics, perfume, facial mask, antipyretic patch, condoms, pregnancy test paper, mosquito-repellent incense, etc.
• Fragile items packaging: bearings, bulbs, switches, sockets, electric relay, chargers, etc.
• Auto parts packaging: spark plugs, filters, piston rings, automotive bulbs, automotive appliances, valves and so on.
• Tissue paper packaging: napkin, tampon, pads, cotton pads, etc.

Hemp rope is all right while iron chain and wire rope should not be used. All the overhanging parts of the machine should be strapped by the rope, and the machine's surface must be protected by elastic items such as rubber or sponge. Solid board is needed to seal the whole machine firmly.

Installation

• This cartoning machine is a type of packaging equipment. It can be installed in rooms with good ventilation and adequate lighting.
• A spare distance of 1.5m is required around the machine for operation and maintenance.
• 380V-50HZ three-phase AC power supply and electrical grounding is necessary.
• It must be installed on a relatively flat ground. After installation, level of the machine should be checked by a gradienter. When it is not, you should adjust the four feet of the machine to keep it level.
• Every part should be checked if it is loose after being installed. Any mistake should be ruled out as soon as possible. To prevent rust, the machine is greased before being shipped. Thus, the excess grease on the surface should be cleaned before you run the machine. Cotton and alcohol is needed for the cleaning. After that, lubricating of certain parts is necessary.

Maintenance

• Keeping clean of the machine is necessary, and the rotating parts need to be cleaned and lubricated frequently.
• Cam structure and transmission chains should be lubricated every 15~40 hours. Motor oil of brand 50 is recommended (kinematic viscosity is around 47~53mm2/S50℃). Gear meshing parts should be lubricated every three months and Albany grease is recommended (ZG-1 or ZG-2).
• Cog belt and driving belt should not be contacted with grease, in order to lengthen its life span.
• To ensure regular and stable run of the machine, it should be shut down every three months to check the tension of the transmission chain and transmission parts. When it is necessary, you should adjust and fasten certain parts of it.
• Any breakdown of the machine should be carefully taken care of by professional mechanic. To avoid damage to any part of the machine, self dismantling is not allowed.