KXZ-100B Cartoning Machine (Cartoner)
The KXZ-100B cartoning machine is used to package items with regular, traditional shapes, then send them out. It is often used for pharmaceutical, food, cosmetics and other items.
This packaging machine can automatically fold instruction booklets, open cartons, pack objects and instruction booklet, print batch numbers, seal packages and eliminate waste, with no manual labor required. It is controlled by a PLC system and monitored at each step using an electro-optical tracking system. If any problems arise, the machine will shut down automatically and show the problem in order to solve and prevent more problems. The cartoning machine is fully certified to GMP standards.
It can handle packages of aluminum-to-aluminum, aluminum-to-plastic or aluminum-plastic-aluminum. For added efficiency, pair the equipment with blister pack cartoning equipment.
Features
- This cartoning machine can automatically deliver materials, fold instruction booklet, open cartons, pack objects and instruction, seal packages and eliminate waste efficiently. It is also easy to operate.
- This packaging machine has a stable structure and a low noise level.
- It can pack a large range of products and it is easy to install and run.
- There is an easy to use man to machine interface.
- The packaging equipment makes use of a detection system and protection equipment to ensure packaging quality and operation safety.
- This packaging machine can also be equipped with an attractive, easy to use flip-up protective cover to meet customer requirements.
- When there is no carton, items will not be packed, the machine will stop automatically and sound an alarm.
- When there is no instruction manual, items will not be packed, and empty cartons will be eliminated. The machine will automatically stop and sound an alarm.
- This machine is able to eliminate packages that have no products or instruction manuals in them, ensuring the output packages qualified.
- The cartoning machine is very easy to operate. 1-2 operators is enough, as most of the process is fully automatic.
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Bottle unscrambler is to arrange bottles in order on the conveyor belt, awaiting the next step.
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Automatic feed cylinder
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Piece counting and feeding
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Unscramble bottles automatically and convey them into the downstream unit in an efficient manner
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Folded instruction conveying, the paper sheets that were manually loaded into the loading unit are conveyed to the paper folding machine under the combined action of vacuum and compressed air. Then folded sheets are placed in position for cartoning by feeding chain.
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The carton store has a board that can move to adjust the package length. Both the front and back frame are connected by a slot hole in order to fit different packaging widths.
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It pushes products and instruction booklets into cartons.
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Digital position display (customized according to customer requirements shows accurate numbers and is easy to adjust.
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The tab correctly locks the carton and ensures a firm packaging.
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This part conveys the completed packages and eliminates unqualified ones. It quickly pushes packages off the conveyor belt to prevent them from being broken or damaged by chains. All unqualified packages will be eliminated using a PLC controlled cylinder.
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LED alarm (different colors can be set for certain conditions).
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German SICK infrared protector is able to detect and track the whole system automatically making sure this packaging machine runs normally.
| Packing speed | 30-90 cartons/min | |
| Size of package | L(70-220)mm× W(14-90)mm × H(14-65)mm (Special size can be customized) | |
| Cardboard requirements for packages | 250-350g/㎡(up to the size of package) | |
| Instruction | Mass requirements | 60-70g/㎡ |
| Size(unfolded) | (80-250)mm X (90-170)mm | |
| Size(folded) | (1-4) fold | |
| Motor power | 1.5kw | |
| Power supply | 220V 50HZ | |
| Maximum noise | 80dB | |
| Minimum Air pressure | 0.6Mpa | |
| Gas consumption | 120-160L/min | |
| Overall dimension | L3100×W1100×H1900mm | |
| Weight | 1500Kg | |
Range of application
- Stationery packaging: pen, chalk, crayon, stapler, playing cards, ink paste, building blocks,
- Pharmaceutical packaging: medicine blister pack, eye drops, medicine bottles, cough syrup, ointment, bagged particles, condoms, etc.
- Food packaging: moon cakes, chocolates, wafer roll, cakes, seasoning packets, etc.
- Daily necessities packaging: toothpaste, soap, perfume, cream, lipstick, glue, shoe polish, razor blade, etc.
- Fragile items packaging: bearings, bulbs, energy saving lamps, switches, sockets, chargers, thread seal tape, etc.
- Auto parts packaging: spark plugs, auto bulbs, automotive appliances, valves and so on.
Main parts list
| Item | Name | Model and specification | Origin | QTY |
| 1. | PLC | CPIE-N30DT-D | Japan Omron | 1 |
| 2. | PLC Extended Module | CPIE-C1F11 | 1 | |
| 3. | Touch Screen | NB7W-TWOOB | 1 | |
| 4. | Inverter | 3G3JZ-A4015 | 1 | |
| 5. | Photoelectric Sensor | SICK 121 | SICK | 4 |
| 6. | Motor | CH-1500-10S 1.5KW | Taiwan CPG | 1 |
| 7. | Index Drive | 0S83-4L-180 | Zhejiang | 1 |
| 8. | Button | XB2 | France Schneider | 3 |
| 9. | Emergency Stop | ZB2 BC4D | 1 | |
| 10. | 5 relay | Zhejiang | 1 | |
| 11. | 8 transistor | 1 | ||
| 12. | Solenoid Valve | 4V210-08 | AirTAC | 2 |
| 13. | Air Filter/Regulator/ | BFR-2000 | 1 | |
| 14. | Proximity switch | TL-Q5MC1 | Japan Omron | 2 |
| 15. | Sucking disc | VF-30 | Korea | 2 |
| 16. | Vacuum Generator | ABM20-C | SMC | 1 |
| 17. | AC contactor | LC1E3210M5N | France Schneider | 1 |
| 18. | Switching power supply | PMC-24V 050V | DELTA | 1 |
| 19. | Air switch | 3P32A 1P10A | France Schneider | Each1 |
| 20. | Encoder | B-ZSP3806E2C | Japan Omron | 1 |
| 21. | Cover | Stainless Steel | Shanghai | 1 SET |
Hemp rope is all right while iron chain and wire rope should not be used. All the overhanging parts of the machine should be strapped by the rope, and the machine's surface must be protected by elastic items such as rubber or sponge. Solid board is needed to seal the whole machine firmly.
Installation
- This cartoning machine is a type of packaging equipment. It can be installed in rooms with good ventilation and adequate lighting.
- A spare distance of 1.5m is required around the machine for operation and maintenance.
- 380V-50HZ three-phase AC power supply and electrical grounding is necessary.
- It must be installed on a relatively flat ground. After installation, level of the machine should be checked by a gradienter. When it is not, you should adjust the four feet of the machine to keep it level.
- Every part should be checked if it is loose after being installed. Any mistake should be ruled out as soon as possible. To prevent rust, the machine is greased before being shipped. Thus, the excess grease on the surface should be cleaned before you run the machine. Cotton and alcohol is needed for the cleaning. After that, lubricating of certain parts is necessary.
Maintenance
- Keeping clean of the machine is necessary, and the rotating parts need to be cleaned and lubricated frequently.
- Cam structure and transmission chains should be lubricated every 15~40 hours. Motor oil of brand 50 is recommended (kinematic viscosity is around 47~53mm2/S50℃). Gear meshing parts should be lubricated every three months and Albany grease is recommended (ZG-1 or ZG-2).
- Cog belt and driving belt should not be contacted with grease, in order to lengthen its life span.
- To ensure regular and stable run of the machine, it should be shut down every three months to check the tension of the transmission chain and transmission parts. When it is necessary, you should adjust and fasten certain parts of it.
- Any breakdown of the machine should be carefully taken care of by professional mechanic. To avoid damage to any part of the machine, self dismantling is not allowed.
