KXZ-450C Cartoning Machine (Cartoner)
Introduction
The KXZ-450C cartoning machine is an intelligent packing machine with a packaging speed of 80 cartons per minute. The machine can be applied to package preservative film, aluminum foil rolls, napkins, and other consumer goods. It is suitable for packages of 100-450mm in length, 20-80mm in width and 20-90mm in height while special sizes can be customized.
The machine consists of a sensor, photoelectric and mechanical overload protection system and other devices to form a complete monitoring, alarm, fault display system. It is able to stop conveying cartons when there are no items loaded and stop spraying glue when there is no carton available. It will sound an alarm when the carton does not reach the right position, and shut down the machine when it is overloaded to ensure safe operation.
The whole machine is controlled by the PLC man-machine interface. It utilizes the photoelectric switch to monitor feeding (fresh-keeping film, aluminum foil roll) on the conveyor belt. If the material feed is empty, it will not suck cartons and cancel spraying glue, preventing packaging waste. The automatic waiting function can make it match the production capacity of the rewinder and other equipment. This equipment can be connected with multiple rewinders to form a whole production line. The length of the packaging machine depends on the size of the carton.
Features
- This cartoner is PLC controlled and the electrical components are supplied by famous international brands such as Japanese Omron.
- It can automatically detect the number of items, check the cartons and items in place. It will not suck cartons or spray glue when there is no material to feed.
- Fault, packaging speed and number of finished items will be displayed automatically.
- Mechanical feeding is stable and it will stop in the expected position.
- It can add the material bucket to conveying belt according to customer demands. The material bucket is synchronized with the conveying belt to feed. It does not need manual work which improves the speed of packaging and the degree of automation, reducing overall labor costs.
- The whole shell is made of high quality stainless steel and aluminum. The electrical components are from a trusted German brand making the machine stable and durable.
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Loading units. It can feed materials automatically and stably in order.
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Carton store is where the cartons are stored. It can be adjusted for different sizes or lengthened according to customer's demand. It can save time and improve the packaging efficiency.
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Suction cup can open the carton precisely and quickly. The suction cup can suck the carton down to the bottom suction cup and then arrange them. The whole suction structure is controlled by a crank to adjust time distribution as required.
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Material pusher unit. It can push the materials firmly and package items stably.
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Inner flap closing station, inner flaps can seal the carton firmly after items being packed.
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Hot melt glue device, it can seal the carton and send the finished product out.
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Output device, it can pack the finished products, and the packing is square and good-looking.
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Japanese Omron touch screen is very stable and able to count the finished items, display problems, make alarms and shut down the machine.
| Packing speed | 30-80 cartons/min |
| Size of package | L(100-450)mm×W(20-80)mm×H(20-90)mm (special size can be customed) |
| Cardboard requirements for packages | 250-450 g/㎡ (according to size of carton) |
| Motor power | 1.5kw |
| Power supply | 380V 50HZ |
| Maximum noise | 80dB |
| Minimum Air pressure | 0.6Mpa |
| Air consumption | 120-160L/min |
| Overall dimension | L3500mm×W1700mm×H1700mm |
| Weight | 1500Kg |
Range of application
- Preservative film, plastic products, etc.
Main parts list
| Item | Name | Model and specification | Origin | QTY |
| 1. | PLC | CPIE-N30DT-D | Japan Omron | 1 |
| 2. | PLC Extended Module | CPIE-C1F11 | 1 | |
| 3. | Touch Screen | NB7W-TWOOB | 1 | |
| 4. | Inverter | 3G3JZ-A4015 | 1 | |
| 5. | Photoelectric Sensor | SICK 121 | SICK | 4 |
| 6. | Motor | CH-1500-10S 1.5KW | Taiwan CPG | 1 |
| 7. | Index Drive | 0S83-4L-180 | Zhejiang | 1 |
| 8. | Button | XB2 | France Schneider | 3 |
| 9. | Emergency Stop | ZB2 BC4D | 1 | |
| 10. | 5 relay | Zhejiang | 1 | |
| 11. | 8 transistor | 1 | ||
| 12. | Solenoid Valve | 4V210-08 | AirTAC | 2 |
| 13. | Air Filter/Regulator/ | BFR-2000 | 1 | |
| 14. | Proximity switch | TL-Q5MC1 | Japan Omron | 2 |
| 15. | Sucking disc | VF-30 | Korea | 2 |
| 16. | Vacuum Generator | ABM20-C | SMC | 1 |
| 17. | AC contactor | LC1E3210M5N | France Schneider | 1 |
| 18. | Switching power supply | PMC-24V 050V | DELTA | 1 |
| 19. | Air switch | 3P32A 1P10A | France Schneider | Each1 |
| 20. | Encoder | B-ZSP3806E2C | Japan Omron | 1 |
| 21. | Cover | Stainless Steel | Shanghai | 1 SET |
Hemp rope is all right while iron chain and wire rope should not be used. All the overhanging parts of the machine should be strapped by the rope, and the machine's surface must be protected by elastic items such as rubber or sponge. Solid board is needed to seal the whole machine firmly.
Installation
- This cartoning machine is a type of packaging equipment. It can be installed in rooms with good ventilation and adequate lighting.
- A spare distance of 1.5m is required around the machine for operation and maintenance.
- 380V-50HZ three-phase AC power supply and electrical grounding is necessary.
- It must be installed on a relatively flat ground. After installation, level of the machine should be checked by a gradienter. When it is not, you should adjust the four feet of the machine to keep it level.
- Every part should be checked if it is loose after being installed. Any mistake should be ruled out as soon as possible. To prevent rust, the machine is greased before being shipped. Thus, the excess grease on the surface should be cleaned before you run the machine. Cotton and alcohol is needed for the cleaning. After that, lubricating of certain parts is necessary.
Maintenance
- Keeping clean of the machine is necessary, and the rotating parts need to be cleaned and lubricated frequently.
- Cam structure and transmission chains should be lubricated every 15~40 hours. Motor oil of brand 50 is recommended (kinematic viscosity is around 47~53mm2/S50℃). Gear meshing parts should be lubricated every three months and Albany grease is recommended (ZG-1 or ZG-2).
- Cog belt and driving belt should not be contacted with grease, in order to lengthen its life span.
- To ensure regular and stable run of the machine, it should be shut down every three months to check the tension of the transmission chain and transmission parts. When it is necessary, you should adjust and fasten certain parts of it.
- Any breakdown of the machine should be carefully taken care of by professional mechanic. To avoid damage to any part of the machine, self dismantling is not allowed.
