360-Degree AI Visual Inspection Machine
The 360-degree AI visual inspection machine employs the image recognition technology and a glass dial transmission system to deliver automated sorting and inspection solutions. It is specifically designed for products with high appearance standards, capable of performing full 360-degree inspections to guarantee precise detection and sorting of both internal and external defects.
To accommodate the diverse inspection requirements and precision levels of our clients, the 360-degree AI visual inspection machine can be modified and upgraded. This flexibility ensures that the inspection system can be customized to meet specific quality control needs, making it suitable for a wide range of industries including electronics, automotive, and consumer goods.
- Applicable item size: 1-30mm
- Sorting precision: ±0.01mm
- Inspection speed: 100-300pcs/min
- Air pressure: 7 kg/cm²
- Voltage: 220V
- Rated power: 3000W
- Digital camera: industrial camera
- Machine weight: 650kg
- Machine dimensions (L×W×H): 1500×1500×1800mm
- Crush Detection
- Gasket
Fastener inspection
- Special Hardware
- Special Stamping
Special hardware inspection
- Multi-width
- Multi-Height
Shaft inspection
- Utilizes artificial intelligence algorithms to automatically detect surface defects on products, ensuring high accuracy and reliability in quality control.
- Equipped to handle products with multiple defect types or requiring detailed internal and external inspections. The inspection system can incorporate numerous cameras, each capable of automatic zoom, to capture every detail of the product.
- The inspection speed depends on the type of object and the feeding system, with a maximum speed of up to 300 pieces per minute, facilitating efficient large-scale inspections.
- Can be tailored to meet specific customer requirements, including the addition of automatic counting and packaging machines, as well as elevators for enhanced automation.
- Depending on the inspection tasks, the system can integrate 9 to 13 cameras, providing comprehensive coverage and precise defect detection.
- Products are transported to the 360-Degree AI Visual Inspection Machine, entering the designated inspection area where they are systematically positioned for analysis.
- High-resolution cameras positioned at various angles capture detailed images of the products.
- The captured images undergo preprocessing to enhance quality and prepare them for analysis.
- Advanced AI algorithms analyze the preprocessed images to measure dimensions, detect surface defects, and identify other specified quality parameters.
- Based on the processing results, the system sorts the products into categories such as acceptable, defective, or requiring further inspection.
- What is a machine vision system?
A machine vision system consists of a series of components such as cameras, lenses, lighting, and image processing units, which are designed to automate the process of inspecting and analyzing objects by capturing and processing images. They are commonly used in manufacturing and quality control to ensure products meet specified standards. We can customize a machine vision system based on your application needs.
- What are the applications for machine vision products?
Machine vision products are widely used for appearance inspection. These systems employ vision cameras to examine products during manufacturing or quality control processes. The visual inspection system ensures that products are free from scratches, damages, missing parts, burrs, dents, discoloration, or any other visual defects. It is crucial in maintaining high standards of product quality and reliability in various industries.
