Incoloy Alloy

Incoloy Alloy
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Nickel-iron-chromium alloys

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Incoloy alloy is a high-strength nickel-iron-chromium-based high-temperature alloys, sometimes containing molybdenum, copper, and other elements to enhance specific properties. Known for their superior physical and chemical characteristics, these alloys are widely used in industries requiring corrosion resistance, oxidation resistance, and high-temperature mechanical stability.

Available grades: Incoloy 800, 800H, 800HT, 825, 925

  • Chemical & petrochemical industry: Used in reactors, heat exchangers, pumps, and valves
  • Energy sector: Applied in steam generators, boiler tubes, and superheaters for nuclear and thermal power plants
  • Marine engineering: Used in shipbuilding, subsea pipelines, and seawater desalination systems
  • Aerospace industry: Found in aircraft engines and spacecraft components
  • Automotive industry: Used in exhaust systems and turbochargers for high-temperature applications
  • Food processing & pharmaceuticals: Utilized in processing and handling equipment
  • Medical equipment: Suitable for MRI machines and non-magnetic instruments
  • Oil & gas extraction: Applied in well casings, subsea production systems, and high-pressure components
  • FeCrAl alloy has a high melting point, typically above 1400°C, and can maintain stable performance at 1200°C for extended periods.
  • At high temperatures, the aluminum in the alloy forms a dense aluminum oxide (Al₂O₃) protective film, which prevents further oxidation and enhances durability.
  • The material exhibits low volatility and strong sulfur resistance, ensuring long-term stability while reducing material loss and replacement frequency.
  • It has high resistivity with minimal resistance variation at elevated temperatures, making it highly suitable for heating applications.
  • Compared to Nickel-Chromium alloys, FeCrAl alloy offers similar or superior performance at a lower cost, providing a more cost-effective solution for industrial heating applications.
Product Forms
  • Plate / Sheet
    Thickness: 1mm-100mm
    Width: 500mm-2000mm
    Length: 1000mm-6000mm
  • Rod
    Diameter: 5mm-500mm
    Length: 500mm-6000mm
  • Tube
    Outer Diameter: 6mm-250mm
    Wall Thickness: 0.5mm-30mm
    Length: ≤ 12000mm
  • Wire
    Diameter: 0.1mm-10mm
    Delivery Forms: Coiled wire or straight wire
Chemical Composition
Grades Carbon (C) Manganese (Mn) Silicon (Si) Sulfur (S) Aluminum (Al) Titanium (Ti) Chromium (Cr) Nickel (Ni) Iron (Fe) Copper (Cu) Molybdenum (Mo) Phosphorus (P)
Incoloy 800 ≤0.1 ≤1.5 ≤1.0 ≤0.015 0.3-1.2 19.0-23.0 30.0-35.0 Rest ≤0.75    
Incoloy 800H 0.05-1 ≤1.5 ≤1.0 ≤0.015 0.3-1.2 19.0-23.0 30.0-35.0 Rest ≤0.75    
Incoloy 800HT 0.06-0.1 ≤1.5 ≤1.0 ≤0.015 0.85-1.2 19.0-23.0 30.0-35.0 Rest ≤0.75    
Incoloy 825 ≤0.05 ≤1.0 ≤0.5 ≤0.03 0.8-2.2 19.5-23.5 38-46 Rest 1.5~3 2.5-3.5 ≤0.03
Incoloy 925 ≤0.03 ≤1 ≤0.5 ≤0.03 2.05-2.9 19.5-23.5 42-46 Rest 1.5~3 2.5-3.5 ≤0.03
Physical & Mechanical Properties
Grades Density (g/cm³) Melting Point (°C) Tensile Strength (Rm N/mm²) Yield Strength (Rp 0.2N/mm²) Elongation at Break A5 (%) Brinell Hardness (HB)
Incoloy 800 8.0 1350-1400°C 550 210 35 ≤363
Incoloy 800H 8.0 1350-1400°C 450 180 35  
Incoloy 800HT 8.0 1350-1400°C 500 210 35  
Incoloy825 8.1 1370-1400°C 650 300 30 ≤230
Incoloy925 8.14 1343°C 650 300 30  
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