Ready Mix Mortar Plant
- Capacity of production line 8-30 tons/hour
- Capacity of mortar mixer 15-88 tons/hour
Ready-mix mortar is widely utilized in construction, renovation, and decorative projects, offering consistent performance for plastering, masonry, and tile adhesion applications. To produce high-quality ready-mix mortar efficiently, Huangang offers a fully automated dry mixing solution. This dry mixing equipment set can deliver annual outputs ranging from 80,000 to 300,000 tons, achieving hourly capacities between 8 and 30 tons, depending on the selected configuration. Two configurations are available: tower-type and stair-type. The tower-type configuration positions raw material silos at the top, using gravity to streamline material flow through precise weighing scales, additive dosing platforms, and advanced mixers, before moving downwards into finished product silos, bulk loading systems, and automated packaging equipment. This layout ensures precise ingredient distribution and consistent mixing quality, all managed through intelligent automated control. Alternatively, the stair-type places raw material silos beside the main production unit, reducing initial investment costs but requiring slightly larger floor space. Although economically advantageous, this option still provides accurate batching, consistent mixing, and reliable packaging, suitable for projects where cost-effectiveness and site flexibility are key considerations.
Both configurations can be seamlessly integrated with supplementary sand processing or wet-sand drying equipment to produce a wide variety of specialized dry mortars, customized according to specific product formulations and requirements. Advanced automation ensures accuracy in ingredient batching, thorough mixing, and reliable packaging, enabling operators to produce diverse mortar types efficiently and consistently.
| Model | | | | | |
| Mixer model | DZ2000 | DZ3000 | DZ4000 | SZ6000 | SZ8000 |
| Mixer production capacity | 10-12m³/h | 15-18m³/h | 20-24m³/h | 28-30m³/h | 35-40m³/h |
| Mixer power | 22kW | 30kW | 37kW | 55/75kW | 75/90kW |
| Number of packaging machines | 2-3Set | 3Set | 3-4Set | 4-6Set | 6-8Set |
| Production line capacity | 8-10m³/h | 10-14m³/h | 12-18m³/h | 16-24m³/h | 20-30m³/h |
| Model | Mixer Type | Mixer Model | Capacity Per Hour (tons) | Capacity Per Year (million tons) |
| Single shaft horizontal mixer | DZ1500 | 15-18 | 7-9 | |
| Single shaft horizontal mixer | DZ2000 | 20-24 | 9-11 | |
| Single shaft horizontal mixer | DZ3000 | 30-35 | 14-16 | |
| Single shaft horizontal mixer | DZ4000 | 40-45 | 19-21 | |
| Double shaft horizontal mixer | SZ6000 | 60-65 | 29-31 | |
| Double shaft horizontal mixer | SZ8000 | 80-88 | 38-42 |
Note:
The parameters represent only the capacity of the mixers. Actual production output will also depend on the performance of packaging and palletizing systems (calculated based on two shifts of 16 hours per day, 300 working days per year).
- Multiple dust collection systems, including bag-type pulse dust collectors, are installed at critical points prone to dust generation. This ensures all powder handling occurs in a fully enclosed environment, significantly improving working conditions, environmental safety, and maximizing the recovery of raw materials.
- The dry mortar production lines incorporate mixers that meet international standards, delivering consistent and uniform mixing results with precisely controllable mixing times. For specialized materials, mixers can be equipped with optional high-speed dispersing blades ("high-speed choppers"), enabling effective mixing and dispersion of fibers, pigments, or other additives as needed.
- Our weighing and batching technology provides rapid, precise, and fully automatic measurement. The dry mortar system is designed with two distinct dosing modules: one for primary raw materials and another dedicated specifically to additives, ensuring high-precision dosing for consistent product quality.
- Each powder storage silo is equipped with safety and monitoring devices, including bag-type pulse dust collectors, explosion-proof safety valves, and high/low-level material indicators. These features protect against environmental hazards, maintain safety standards, and ensure reliable operational monitoring.
This dry mixing equipment is suitable for manufacturing various ready-mix and specialty mortars, widely used in building material production, home renovations, commercial constructions, and decorative projects, effectively meeting diverse industry demands.
Designed for the storage and supply of raw materials used in mortar production.
Raw materials and finished mortar are stored in high-durability silos built with corrosion-resistant and wear-resistant materials. These silos ensure safe and efficient material handling throughout the production process.
The bucket elevator is used for vertical transportation of raw materials, lifting them from a lower level to the inlet of storage silos for efficient handling and processing.
Used for the conveying of various types of mortar and raw materials, ensuring efficient and continuous material flow throughout the production process.
During the batching process, the system precisely measures raw material quantities according to predefined formulations, ensuring accuracy and consistency in mortar production.
The finished product silo allows for preliminary quality control by temporarily storing dry mortar before packaging. This makes it possible to identify issues such as material segregation or clumping. If quality problems are detected, packaging and subsequent processes can be stopped immediately to prevent defective products from being released.
The electronic control system automatically corrects underweight or overweight batches, accurately measures different raw materials, and allows individual adjustment of tolerance ranges for each discharge. It also automatically allocates production batches based on mixer capacity. Additionally, the system generates production reports, simplifying data management and record-keeping.
How can we help you build a dry mix mortar production plant?
- The first step involves direct consultation with the client to assess specific production needs. Our team introduces available technologies, recommends suitable solutions, and finalizes key technical parameters.
- Once the requirements are established, we coordinate production schedules to align with the client's project timeline. This ensures smooth integration of the manufacturing process with on-site construction.
- Engineering support includes detailed technical drawings and documentation necessary for installation and system implementation. We assist clients throughout the setup phase, ensuring all components are properly positioned and configured.
- During installation and commissioning, our technical experts oversee the process, performing equipment calibration and system optimization. The goal is to achieve full operational efficiency before the final handover.
- Besides installation, we provide comprehensive after-sales services, including maintenance support, operator training, spare parts supply, and ongoing technical assistance. This ensures long-term reliability and high performance of the production line.
What kind of products can our ready mix plant produce?
- Cement-based ready mix mortar
- thermal insulating ready mix mortar
- fire-resistant ready mix mortar
- waterproof ready mix mortar
- repair ready mix mortar
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Tangshan Polar Bear
- Industry: Waterproofing & insulation material manufacturing
- Production Line: 1 ready mix mortar line
- Materials: Dry-mixed mortar, specialty mortars, waterproof coatings
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Chizhou Jinhong New Material Technology Co., Ltd.
- Industry: Construction materials manufacturing
- Production Line: 2 ready mix mortar lines
- Materials: Ready-mixed mortar products
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Client in Bayannur, Inner Mongolia
- Industry: Non-metallic mineral products Manufacturing
- Production Line: 1 dry mortar production line
- Main Products: Dry mortar, specialty mortar products
