Power Tool Wire Harness
SAISONIC is skilled in manufacturing wiring harnesses for various types of power tools, including metal-cutting tools, sanding tools, construction tools, woodworking tools, and garden equipment. Our durable and reliable power tool harnesses withstand extreme conditions such as very low or high temperatures (-55°C to 200°C ), strong vibrations, humidity, oil, and chemical exposure without compromising safety or functionality.
- Silicone cables: designed for high-temperature environments (e.g., motor connections). They can withstand temperature range from -60°C to 200°C, and are extremely flexible.
- PVC cables: used in normal-temperature areas, providing insulation and protection at a lower cost. PVC cables are slightly stiffer than silicone, making them easier to handle in structured harness layouts.
- Teflon cables: provide excellent performance in high-temperature environments and are also corrosion-resistant. Being more expensive than silicone or PVC cables, they are widely used in high-end tools or tools designed for special operational conditions.
Locking connectors (like certain JST, MOLEX, and TE series) are commonly used to keep wires from coming loose when the tool vibrates. To ensure production efficiency and uniformity, punch-through connectors (IDC) or ultrasonic crimping may be applied.
Power tool wire harnesses must be highly reliable and safe to withstand harsh conditions. It includes mechanical stress, heat, and electrical load, which present challenges for many manufacturers. We’re aware of these challenges and have already found advanced solutions to become your trusted partner in power tool wire harnesses manufacturing!
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Power input harness -
Motor wiring harness -
Signal & Control harness -
Harness for metal-cutting tools -
Harness for sanders -
Harness for construction tools -
Harness for woodworking tools -
Harness for garden tools -
LED light harness -
Power input harness -
Power input harness -
Temperature sensor harness -
Harness for battery management system (BMS) -
Harness for speed control knob
SAISONIC is an experienced contract manufacturer specializing in wiring harnesses and cable assemblies. The company holds key certifications to ensure consistent quality: ISO 9001:2015 (Quality), ISO 14001:2015 (Environmental), and ISO 13485:2016 (Medical Devices).
All power tool harnesses and assemblies are produced in our 30,000 m² factory and rigorously tested to meet strict power tool industry standards. Contact us to discuss your project!
