Rod Breakdown Machine
Usage
The machine is used to draw copper rod from Ø 8 mm to Ø 1.2~4.0 mm(drawing aluminium wire from 9.5mm to 1.7~4.8mm), which can be continuous annealed before the outlet wire wound by the dual takeup device or coiler.
Components
Pay-off stand, main drawing machine, continuous annealer(for copper wire only) , tension box, automatic dual take-up device(or coiler according to customer), wire pointer and stripper, electrical control system, etc.
- Pay-off stand
- Main drawing machine
- Annealing machine
- Tension box
- Dual bobbin take-up machine
- Drop coiler machine
- Workshop
Main Capability Features
1. The machine tank is one-piece casting part with advantages of beautiful appearance, advanced structure, low operation noise, efficient production and high economic benefit.
2. The drawing capstan diameter is Φ450mm, structure is in line tilting, which can avoid abrasion, squeezing of the copper wire. The capstans are of high hardness and rigidity. The fix speed capstan and drawing capstan are driven by different motors, adopt most advanced bus structure, so the speed can be synchronously adjusted and the drawing dies can be changed quickly.
3. Cooling type of drawing capstan is immersed type, drawing dies and copper wire can be cooled and lubricated in a best way.
4. There is separation between cooling & lube oil and gear box to prevent drawing oil leak into gear box. Multiple sealing methods are designed to put an end to leaking oil.
5. Drawing capstan, fix speed capstan and guide wheel are specially handled and have high hardness, abrasive resistance and long life span.
6. Driven by high precision grinding gear (gear material: 20CrMnTi, carburizing and quenching), with oil lacking protection system
7. Drawing main motor, fix speed capstan driving motor and take-up motor are all equipped with siemens full-digital DC speed control devices.
Main Technical Parameter
High Speed Copper Wire Drawing Machine| Item | |||
| Inlet Wire Dia.(mm) | Ø 8 | Ø8 | Ø 8 |
| Outlet Wire Dia.(mm) | Ø 2.0~4.0 | Ø 1.5~4.0 | Ø 1.2~4.0 |
| Max Die No. | 9 | 11 | 13 |
| Drawing Capstan Dia.(mm) | 450 | ||
| Max. Line Speed(mm) | 20 | 22 | 25 |
| Main Motor Power(KW) | 280 | 280 | 280 |
| Annealer Power | 60V×5000A(6000A) | ||
| Drawing Capstan | Coated with tungsten carbide | ||
| Dual Takeup Standard(mm) | PND500/630 | ||
| Traversing Type | Motor type | ||
| Lubrication Type | Immersion and spraying | ||
| Item | |||
| Inlet Wire Dia.(mm) | Ø 9/12 | Ø9/12 | Ø9/12 |
| Outlet Wire Dia.(mm) | Ø 2.8~4.8 | Ø 2.2~4.8 | Ø 1.7~4.8 |
| Max Die No. | 9 | 11 | 13 |
| Drawing capstan Dia.(mm) | 450 | ||
| Max. Line Speed(mm) | 20 | 22 | 25 |
| Main Motor Power(KW) | 220 | 220 | 250 |
| Drawing Capstan | Coated with tungsten carbide | ||
| Dual Takeup Standard(mm) | PND500/630 | ||
| Traversing Type | Motor type | ||
| Lubrication Type | Immersion and spraying | ||
| Machine type | ||||
| Max. Inlet Dia. (mm) | Ф8 | |||
| Outlet Dia. ( mm ) | Ф1.2~Ф3.2 | Ф1.6~Ф3.2 | Ф2.3~Ф3.2 | Ф2.6~Ф3.2 |
| Max. Die No. | 13 | 11 | 9 | 8 |
| Max. Line speed (M/S） | 20 | 18 | 12 | 12 |
| Body structure | Ironed cast | |||
| Transmission type | By high precision grinding gear | |||
| Fix speed capstan Dia.(mm) | Ф400 | |||
| Drawing drum | Coated by tungsten | |||
| Main motor power (KW) | 160 | 132 | 132 | 132 |
| Lubrication Type | Immersion | |||
| Optional Equipment | 1. 350T continuous annealing device | |||
| 2.Double take-up | ||||
| 3.Coiler | ||||
| 4.QD630 Single take-up | ||||
| Optional Function | Fast change die system | |||
| 350T On-line continuous annealing device | ||||
| Type | 350T | |||
| Machine Structure | （horizontal type） | |||
| Annealing Wheel Dia. (mm) | Ф350 | |||
| Annealing Wire dia. (mm) | Ф1.2~Ф3.2 | |||
| Annealing Protection Type | Steam or nitrogen | |||
| Annealing Voltage | 0~60V | |||
| Annealing Current | 0~4500A | |||
| Machine type | |||
| Max. Inlet Dia. (mm) | Ф9.5 | ||
| Outlet Dia. ( mm ) | Ф1.8~Ф4.2 | Ф2.3~Ф4.2 | Ф3.0~Ф4.2 |
| Max. Die No. | 13 | 11 | 9 |
| Max. Line Speed (M/S） | 20 | 18 | 15 |
| Body Structure | Ironed cast | ||
| Transmission Type | By high precision grinding gear | ||
| Fix Speed Capstan Dia.(mm) | Φ400 | ||
| Drawing Drum | Coated by tungsten | ||
| Main Motor Power (KW) | 132 | 110 | |
| Lubrication Type | Immersion | ||
| Take-Up Type | 1. Double take-up | ||
| 2. QD630 Single take-up | |||
| Optional Function | Fast change die system | ||
Other search items: rod breakdown line, medium copper wire drawing machine
