Automatic Foil Stamping & Die-Cutting Machine
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TYM1060-H
Carton box machine for die-cutting, creasing, foil stamping and embossing of carton boxes
Description
The automatic foil stamping and die-cutting machine is designed for die-cutting, creasing, foil stamping, and embossing processes, making it ideal for producing high-quality cigarette boxes, pharmaceutical packaging, wine boxes, and labels. Commonly used in the printing and packaging industries. Widely used in the printing and packaging industries, this model is a next-generation development based on the TYM1020-H, featuring enhanced automation and precision capabilities. This hot stamping and die cutting system integrates fully automatic feeding, die-cutting, stamping, foil delivery, sheet delivery, up and down pressing, leap steps, counting, heating, pre-heating, obstacle detection, and precision control.
Specifications
Model | TYM1060-H |
Max. Sheet Size | 1060×760mm |
Min. Sheet Size | 450×370mm |
Max. Die-Cutting Size | 1050×750mm |
Max. Foil Stamping Size | Longitudinal:1040×730mm Lateral:1040×640mm |
Max. Die-Cutting Speed | 6500s/h |
Max. Stamping Speed | 6000s/h |
Max. Pressure | 300T |
Max. Foil Diameter | Ø195mm/3", Ø100mm/1" |
Max. Feeding Pile | 1400mm |
Max. Delivery Pile | 1150mm |
Sheet Thickness | Corrugated paper: ≤ 4mm Cardboard: 0.1-1.5mm |
Net Weight | 20T |
Total Power | 46.5kW |
Quantity of Heating Area | 12 |
Die-cutting Precision | ±0.1mm |
Features
- Equipped with longitudinal and lateral foil stamping devices, ensuring accurate and efficient foil application throughout the process.
- Includes a longitudinal foil delivery unit that can be pulled out for easy foil installation, along with a manual foil-stringing device to increase work efficiency.
- Utilizes a side-press registering structure for the foil stamping plate, improving repeat registration accuracy. The pneumatic plate-locking device increases automation levels.
- Features a large-pitch main driving chain that minimizes operational inertia, improving stability and reducing wear. A force moment controller enhances safety during operation.
- Offers adjustable gripper bar registration for accurate front and back alignment, with numerical control for convenient and visual front lay adjustments.
- Includes cooling systems for lubricating oil and the electrical box, reducing heat-related wear on components and maintaining stable die-cutting and foil stamping pressure while prolonging the lifespan of electrical parts.
Detailed Characteristics of the Automatic Foil Stamping & Die-Cutting Machine
- Safety System: Designed with a four-level safety system, the foil stamping and die-cutting system features advanced protection modules and a SIEMENS PLC for secure and stable operation. It adheres to CE certification standards for high-speed performance and reliability.
- Electrical Unit: Built with high-quality electronic components and user-friendly control panels, the electrical unit ensures smooth and intuitive operation. Integrated constant temperature control devices enhance reliability and extend the lifespan of electrical parts. A 5.7-inch color screen, added to the delivery section, provides a clear and visualized interface for more precise control.
- Feeding Mechanism: Incorporates a parallel movement system to maintain steady and reliable paper transfer at high speeds. The feeding mechanism is equipped with a collision-prevention device and high-speed adjustable suckers to ensure smooth, continuous operation. Newly introduced ventilation functions further enhance stability during high-speed paper transport.
- Movable Platform: The cast structure and specialized manufacturing process ensure an even and flat surface, with consistent pressure regulation. An oil cooling system maintains constant pressure, while the upgraded servo motor and ball screw pressure-regulating system enable efficient and precise adjustments. Pressure values can be conveniently entered through the control interface.
- Pneumatic Clutch: High-grade imported components reduce noise and pneumatic impact, ensuring stable and safe operation even under demanding production conditions.
- Front Lay System: The front lay system is adjustable at four independent points to accommodate various paper processing requirements. A unique electronic pressure-regulating device simplifies adjustment, with values clearly displayed on the human-machine interface.
- Delivery Section: Enhanced with a foot-pressing prevention system for added safety. A deceleration hairbrush ensures stable paper stopping, while the tension device on the drive chain prolongs the lifespan of the gripper bars. A pneumatic sampling system allows sampling during operation, and the addition of an automatic auxiliary delivery device improves efficiency.
- Advanced Feeding Mechanism: The widened paper feeding belt, combined with negative-pressure feeding, ensures smooth and consistent paper transfer. A drive chain system provides stability, while adjustable reduction units ensure accurate paper positioning. The side lay system offers dual-purpose capabilities for versatile paper alignment and is easy to switch between settings.
- Foil Stamping Section: The worm shaft, worm wheel, and crankshaft are manufactured with specialized processes to extend the durability of key components. Pneumatic plate-locking simplifies operation, while the honeycomb plate, made from heat-resistant material, features optimized hole layouts for easy installation of foil-stamping blocks.
- Foil-Sending and Rewinding System: Features three longitudinal and two lateral foil stamping shafts to meet diverse product needs. The 12-zone heating system allows for precise temperature control, with each zone operating independently. A longitudinal hairbrush foil-rewinding system maintains smooth and steady operation, and the foil-stringing unit can be pulled out for easier installation.
- Gripper Bar and Chain System: The synchronous belt ensures stable and reliable operation, while the torsion controller guarantees safe handling of the gripper bars. The gripper bars, constructed from specialized materials, reduce inertia and impact. A ten-gripper structure ensures strong holding force and precise operation, even at high speeds.
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