LPJL Container Closure Integrity Testing (CCIT)
- Speed: 0-80strips/min
- Applicable container: BFS plastic ampoules (blow-fill-seal ampoule strips) height 65-120mm, length ≤220mm (customizable)
- Power supply: 3kW, 380V 50Hz
- Detection channel: 4 channels
- Power: 200W
- Voltage: 0-30kV (adjustable)
- Frequency: 0-10kHz (adjustable)
- Machine dimensions (L×W×H): 2800×935×1650mm
- Machine weight: approx. 1200kg
- Utilizes high-voltage discharge leak detection (HVLD) for accurate, non-destructive testing
- Capable of detecting microcracks and pinholes as small as 0.2 μm
- Inspects up to 80 BFS ampoule strips per minute
- Compatible with multi-unit plastic ampoules ranging from 65 mm to 120 mm in height and up to 220 mm in length (customizable based on sample specifications)
- Fully compliant with FDA 21 CFR Part 11 requirements
- Equipped with key components from trusted global brands, including Mitsubishi servo motors
- User-friendly HMI interface supports full audit trail, parameter tracking, and production data traceability
Designed for comprehensive leak inspection of multi-unit plastic ampoules produced via Blow-Fill-Seal (BFS) technology. Our BFS ampoule leak testing system can also be adapted to test similar strip-packaged products such as ophthalmic solutions and oral liquids, ensuring packaging integrity across a variety of container types.
- The inspection process avoids the use of dyes or liquids, ensuring that pharmaceutical products remain uncontaminated.
- Capable of detecting leaks as small as 0.2μm, the system offers higher sensitivity than traditional vacuum or dye-based testing methods.
- Designed for fully automated, in-line inspection, the machine checks each BFS strip individually to guarantee 100% leak detection.
- The patented flipping mechanism repositions each strip to allow comprehensive inspection of both the top and bottom sides, including the ampoule heads, bodies, and tails.
- Minimal energy is applied during testing, which means no adverse effects on the product inside the ampoules.
- Electrode configuration can be customized based on client samples to achieve the best possible detection results.
- The HMI-based control system provides intuitive operation and strong capabilities for data collection, storage, and system control.
- All key technologies are independently developed, with multiple national invention and utility model patents already granted.
- An optional automatic feeding system can be added according to customer needs for enhanced operational convenience.
The BFS plastic ampoules are manually placed into the gaps of the conveyor system (an automatic feeding section can be customized upon request). The conveyor then transports the ampoules toward the inspection area, where they pass sequentially through detection channels 1 and 2, inspecting the ampoule body, head, and tail on one side. After that, the ampoules are flipped by a dedicated rotating wheel mechanism and sent through detection channels 3 and 4, where the opposite side is inspected, covering the head, tail, and body again to ensure complete detection without blind spots. Once the inspection is complete, a sorting mechanism separates the products. Qualified ampoules are conveyed forward via the approved product belt, while rejected ones are automatically removed and collected in the designated reject bin.
Is data traceability supported in the fully automatic BFS plastic ampoule leak tester?
Absolutely. The system is equipped with an intuitive HMI interface that records all user actions, including parameter changes and operation logs, ensuring that production data is fully traceable and compliant with regulatory standards.
What size ranges can be inspected by the BFS ampoule leak testing unit?
The system accommodates ampoule strips with heights between 65 mm and 120 mm, and lengths up to 220 mm. Custom configurations are available based on specific product samples.
What types of packaging can be tested using the BFS ampoule leak inspection line?
Besides blow-fill-seal plastic ampoule strips, this type of seal tester is also suitable for similar packaging types such as multi-dose strips for eye drops and oral liquids, offering comprehensive leak detection across various pharmaceutical formats.
