Forced Circulation Evaporator

Forced Circulation Evaporator
Forced Circulation Evaporator
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Industrial Evaporation Equipment

The forced circulation evaporator is designed to enhance the flow velocity of liquid solutions by using an external circulation pump, ensuring efficient heat transfer and minimizing fouling or scaling. It is suitable for viscous liquids, slurries, or solutions with crystallizing components.

The forced circulation evaporation system can be built with either a horizontal or vertical heating chamber, and the liquid circulation rate, ranging from 1.2 to 3.0 m/s, is adjusted through the pump. Lower speeds are selected when dealing with suspensions containing more crystals, lower pipe hardness, or higher viscosity fluids.

Depending on the position of the feed and return connections to the separator, the evaporation system can be configured as a forward-circulation or reverse-circulation evaporator. The heating tubes may be designed as vertical or horizontal, with single-pass or double-pass layouts, all customizable to meet specific process requirements.

Application

Forced circulation evaporators are widely used across industries for concentration, crystallization, and separation processes including:

  • Chemical industry: Concentration, purification, and separation of various chemical solutions and intermediates.
  • Pharmaceutical industry: Purification of antibiotics, vitamins, and concentration or drying of active pharmaceutical ingredients (APIs).
  • Food & beverage industry: Concentration and dehydration of fruit juices, dairy products, and other liquid food ingredients.
  • Environmental & Industrial Waste Treatment: Treatment of wastewater and industrial effluents, enabling resource recovery and reduction of discharge volume.

Forced circulation evaporators are ideal for feed streams that are prone to scaling or crystallization, as well as those that are heat-sensitive, highly concentrated, or viscous, and those containing insoluble solids. They are widely used in the chemical, pharmaceutical, food, and environmental industries for evaporation and concentration.

Selection depends on several factors, including:

  • Your processing needs (e.g., feed characteristics, throughput, and target concentration)
  • Performance (e.g., evaporation rate, energy efficiency)
  • System reliability and maintenance requirements
  • Total investment and cost-effectiveness: It’s also important to evaluate the supplier’s technical expertise and track record with similar applications.

Yes, forced circulation evaporators are designed to support continuous operation, making them well-suited for large-scale industrial processes.
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