Hat Channel Roll Forming Machine
The hat channel roll forming machine is used to manufacture hat-shaped channels, commonly applied in construction and other industries. The channel’s shape typically resembles the Greek letter Omega (Ω), giving it its name. These channels serve as structural supports or framing components in various applications, including walls, ceilings, and roofing systems.
- Lightweight: Due to its thin-walled structure, the hat channel is relatively lightweight compared to solid beams or other framing materials, making it easier to handle and install.
- Excellent Durability: Hat channels are known for their durability and resistance to bending or warping under load, making them ideal for applications where structural stability is crucial.
- Customizable Length Options: Hat channels are available in various lengths and can be cut on-site to the required dimensions or customized to meet specific project needs.
- Flexible Installation Options: Hat channels can be attached to walls, ceilings, or other surfaces using screws, bolts, or other fasteners. They also serve as mounting surfaces for various fixtures and equipment.
- Sound and Thermal Insulation: Hat channels are sometimes used as part of soundproofing or thermal insulation systems. They can be combined with insulation materials to create an air gap that enhances sound and thermal performance.
| Item | YX38-68 galvanized steel hat channel roll forming machine |
| Dimension | 5500*1100*1400mm |
| Weight | 2000kg |
| Hydraulic Power | 1.5kW |
| Motor Power | 7.5kW |
| Voltage | 380V / 3 Phase / 60Hz |
| Forming Steps | 14 |
| Forming Speed | 0-20m/min |
| Purlin Height | 38mm |
| Effective Width | 68mm |
| Thickness | 1.2-1.6mm (Material: Q235GI) |
| Cutting Tolerance | ±2mm |
| Roller Material | High-quality 45# forged steel, polished, and hard chromium plated |
| Raw Material | Galvanized sheet |
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Material Feeding
The process starts by feeding a coil of sheet metal into the machine. The coil can be made of different materials such as steel, aluminum, or galvanized steel, depending on the application and the desired characteristics of the hat channels.
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Roll Forming
The machine utilizes a series of precisely designed rollers and dies to progressively shape the flat sheet metal into the desired hat channel profile. Each set of rollers along the machine’s length performs specific bending and forming actions. This gradual process ensures accurate and consistent shaping of the hat channels with uniform dimensions.
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Cutting
Once the sheet metal has been fully shaped into the hat channel profile, a cutting mechanism trims the channels to the required length.
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Stacking or Packaging
After cutting, the hat channels are stacked, bundled, or packaged for efficient handling, storage, and transportation.
