Softgel Encapsulating Machine
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LQ-RJN-50
Softgel encapsulator for manufacturing soft gelatin capsules
Our softgel encapsulating machine is a comprehensive solution designed for the high-efficiency manufacturing of soft gelatin capsules. This production line includes a conveyor, drier, electric control box, heat preservation gelatin tank, and feeding device, with a main machine body being the core component. It is crafted to meet the stringent demands of the pharmaceutical and nutraceutical industries, ensuring consistent quality and reliability in capsule production.
Components
Specifications
| Main Machine | |
| Speed | 5000-10000 capsules/hour (500mg soft capsule) (depending on capsule size) |
| Rotating Speed of Die Roll | 0-5rpm (adjustment with frequency inverter) |
| Filling Weight Variation | ≤±1% (depending on oil product) |
| Feeding Rate per Pump Piston | 0-1.5mL (standard) |
| Die Roll Size | Ø64×65mm |
| Machine Power | 1.5kW |
| Dryer | |
| Quantity of Tumbler | 1 |
| Tumbler Size | Ø320×450mm |
| Tumbler Rotation Speed | 1.6 rpm |
| Machine Power | 0.4kW |
| Fan Motor Power | 0.04 kW |
| Pneumatic Heat Preservation Tank | |
| Storage Volume | 30L |
| Tank Pressure | -0.09MPa to 0.06MPa |
| Electric Heater Power | 1.5kW |
| Stirring Power | 0.1 kW |
| Drying Tray | |
| Trolley Size | 755mm×550mm×100mm |
| Tray Size | 720mm×520mm×50mm |
| Quantity of Trays | 10pcs |
| Working Table | |
| Size | 1200mm×650mm×800mm |
| Water Chiller | |
| Cooling Temperature | -5 to 16℃ |
| Coolant Capacity | 35L |
| Power | 1kW |
Features
- The patented technology, utilizing advanced oil bath electric heating spray body, ensures uniform spray temperatures with a stability guarantee where temperature fluctuation is kept to less than or equal to 0.1°C. This precision prevents issues like false joints and uneven capsule sizes.
- High temperature accuracy not only improves the capsule's integrity but also reduces gelatin film thickness by about 0.1mm, saving approximately 10% of gelatin.
- The computer-controlled system adjusts injection volumes automatically, enhancing loading accuracy (≤±1%) and reducing raw material wastage.
- Features reversing plates, and upper and lower body components with a hardness rating of HRC60-65, ensuring long-term durability
- Incorporates a three-point lock for the mold lock plate, simplifying the mold locking operation
- A minimal lubrication system decreases paraffin oil usage and features automatic adjustment based on machine speed, reducing costs.
- Equipped with a built-in chiller, this system aids in maintaining optimal conditions during production.
- Separate frequency conversion speed regulation for the rubber roll allows for adjustments based on the quality of the rubber liquid, ensuring consistent quality.
- Enhances the aesthetic quality of the capsules by ensuring more beautiful capsule forming.
- Utilizes a special wind bucket for the pellet part of the mold, significantly simplifying the cleaning process.
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