Vacuum Brazing Furnace

Vacuum Brazing Furnace
Vacuum Brazing Furnace
Vacuum Brazing Furnace
Vacuum Brazing Furnace
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Vacuum Heat Treatment Furnace

Horizontal Double Chamber Vacuum Brazing Furnace

Our vacuum brazing furnace enables high-precision welding of components in a vacuum or inert gas-protected environment, enhancing corrosion resistance, reducing processing steps, and lowering overall production costs.

This advanced brazing method is ideal for industries with stringent quality demands, such as aerospace, nuclear energy, and automotive manufacturing. Traditional manual or machine welding methods often fall short of meeting the exacting requirements of these sectors. Vacuum brazing ensures stronger, cleaner, and more precise welds, making it an essential solution for high-precision industrial applications. The heat treatment furnace supports brazing of various materials, including aluminum and aluminum alloys, copper and copper alloys, stainless steel, alloy steels, low-carbon steel, titanium, nickel and nickel alloys (such as Inconel). Among these, aluminum and aluminum alloys are the most widely used in vacuum brazing applications. The selection of materials is determined based on the specific requirements of the brazing process, ensuring optimal results for each application.

  • X-ray generator heat dissipation equipment
  • Automotive component
Process Features of Vacuum Brazing Furnace
  • Conducted in a vacuum atmosphere, the brazing process significantly enhances corrosion resistance, eliminates contamination risks, and reduces the need for additional pollution control equipment, ensuring safe heat treatment conditions.
  • Vacuum brazing eliminates the need for expensive metal fluxes and complex flux cleaning processes, thereby reducing overall operational costs.
  • The brazing materials exhibit excellent wettability and fluidity, allowing for the welding of complex and narrow channels. This improves the product yield rate and ensures strong, clean joint surfaces.
  • Features advanced automation capabilities, reducing manual intervention and significantly improving production efficiency.
  • Compared to other methods, the internal furnace structure and fixtures offer greater durability, reducing maintenance costs and extending the lifespan of the equipment.
Specifications
Model DB-SBA240419H DB-SBA300521H DB-SBA400521H
Effective internal dimensions (mm) 2400×400×1900 3000×510×2150 4000×510×2150
Max. load capacity (kg) 1000 2500 3000
Heating power (kW) 580 660 720
Max. temperature (℃) 700 700 700
Ultimate vacuum level (Pa) 6×10⁻⁴/3×10⁻⁴ 6×10⁻⁴/3×10⁻⁴ 6×10⁻⁴/3×10⁻⁴
Temperature uniformity (℃) ±3 ±3 ±3
Max. cooling gas pressure (bar) 1 1 1
Pressure rise rate (Pa/h) 0.26 0.26 0.26

The above parameters are for the standard horizontal single-chamber rectangular aluminum brazing furnace. We can provide customized, non-standard designs and manufacturing to meet specific customer requirements, such as achieving an ultimate vacuum level of 10⁻⁴ Pa or higher and a pressure rise rate better than 0.1 Pa/h.

Key Advantages
  • Provides safe and eco-friendly heat treatment solutions, using clean energy, reducing harmful emissions, and ensuring operational safety.
  • Designed for operational flexibility, allowing the furnace to be started and stopped as needed to reduce energy waste and optimize production cycles.
  • Ensures high surface quality and minimal deformation during heat treatment, enhancing product reliability.
  • Features advanced automation capabilities, reducing manual intervention and significantly improving production efficiency.
  • Designed for ease of maintenance and cost efficiency, reducing downtime and operational expenses.
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