Automatic Ribbon Cable One-Sided Tinning and Terminal Crimping Machine
Ribbon cables manufacturers often require equipment that can handle multiple wire types efficiently. To tackle this challenge, we developed wire tinning and terminating machine to processes ribbon cables and individual electronic wires with one-sided terminal crimping and tinning, eliminating the need for additional accessories. With simple adjustments, our wire processing equipment allows seamless transitions between wire types, providing a cost-effective and versatile solution for various production needs.
- 11,000 crimps per hour for 20 pin ribbon cable
- 6,500 crimps per hour for 8 pin electric wire
| General | Model | ||
|---|---|---|---|
| Dimensions (L×W×H) | 2000×1200×1600mm | 2000×1200×1600mm | |
| Weight | Approx. 480kg | Approx. 480kg | |
| Power Supply | AC220V 50Hz | AC220V 50Hz | |
| Rated Current | 15A | 15A | |
| Power | 5kW | 5kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | ||
| Space Requirement | 1.5×2m | 1.5×2m | |
| Crimping Force | 2T | Cylinder crimping | |
| Functions | Crimping Capacity | 11000 crimps/hr for 20 pin ribbon cable 6500 crimps/hr for 8 pin electric wire (depending on the wire type) | Piercing crimping: 500-850 wires/hr for 1pc per cycle 1000-1700 wires/hr for 2pc per cycle (depending on the wire type) |
| Wire Processing | Side A: crimping/half stripping/full stripping Side B: twisting and tinning/half stripping/full stripping | One-sided piercing crimping one-sided cutting One-sided piercing crimping one-sided stripping and tinning One-sided piercing crimping one-sided half stripping | |
| Ribbon cable: 2-20P Sheathed cable: 5P (simultaneous processing) Electric wire: 8P (simultaneous processing) | Ribbon cable: 2-60P | ||
| Control System | PLC control, servo motor | PLC control, servo motor | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | Crimp test, wire shortage detection, air pressure test, housing shortage detection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | Wire strip waste collector, air storage buffer tank | |
| Operation Control | Wire feeding, separating length, cutting and stripping are controlled via touch screen, with full servo control | ||
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure | No |
| Application Range | Cutting Length | 35-1200mm (customizable) | |
| Stripping Length | Front: 1-7mm, Rear: 1-12mm | ||
| Wire & Cable Type | Electric wire, ribbon cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG30#-AWG18#) | Ribbon cable (AWG28#-AWG18#) | |
| Max. Wire Width | 30mm | ||
| Max. Pins of Ribbon Cable | 20pin | 60pin | |
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The touch screen control system allows users to adjust wire length, cutting length, stripping depth, insulation depth, and terminal positioning. This intuitive interface simplifies setup and enables one operator to efficiently manage multiple machines.
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Compatible with various terminal types, including PH, XH, ZH, SCM, SM, VH, and Dupont continuous terminals, providing flexibility for diverse wire production needs.
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The eccentric shaft design ensures balanced terminal pressure, delivering precise and uniform crimps with high reliability.
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Equipped with a robotic clamping mechanism to stabilize wire lengths and ensure precise alignment during processing, resulting in consistent and accurate outcomes.
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The integrated error monitoring system displays real-time alerts on a touch screen, making it easy to identify and resolve issues quickly, reducing downtime.
