Automatic 5-Wire One-Sided Tinning and Terminal Crimping Machine
Processing five wires at once is a challenging task that demands precision and versatility. To tackle this task, we developed the 5-wire one-sided tinning and terminal crimping machine which is capable of handling single-sided and double-sided stripping, half stripping, one-sided crimping, and tinning with twisting, achieving a capacity of up to 6,000 wires per hour. Designed for 16AWG to 32AWG wires, these wire tinning and terminating machines are compatible with PVC, silicone, Teflon-coated, and halogen-free materials, making it adaptable to a wide range of applications.
- Approx. 6,000 wires per hour
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 1200×720×1500mm | |
| Weight | Approx. 500kg | |
| Power Supply | AC220V 50Hz | |
| Power | 3kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | Approx. 6000 wires/hr (depending on the wire length) |
| Wire Processing | Wire cutting, One-sided full stripping, Two-sided full stripping, Two-sided half stripping, One-sided crimping, One-sided twisting and tinning | |
| 90 degree bend crimping, High-precision stripping and tinning by using ball screw mechanism | ||
| Control System | PLC control, servo motor | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, cutting, stripping and crimping are controlled via touch screen, with full servo control | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 30-650mm (customizable) |
| Stripping Length | Front: 1-7mm Rear: 1-10mm | |
| Wire & Cable Type | Electric wire, solid core cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG30#-AWG18#) | |
| Max. Number of Pin | 5pin |
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Main parameters such as feeding length, cutting length, stripping length, insulation depth, terminal position, and tinning are adjusted through an intuitive touch screen, simplifying operation and reducing setup time.
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A robotic clamping mechanism ensures consistent wire lengths and precise alignment during processing.
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The built-in error detection system provides real-time alerts on a touch screen, enabling fast troubleshooting and minimizing production interruptions.
