Automatic 5-Wire One-Sided Tinning and Terminal Crimping Machine

Automatic 5-Wire One-Sided Tinning and Terminal Crimping Machine
Automatic 5-Wire One-Sided Tinning and Terminal Crimping Machine
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Processing five wires at once is a challenging task that demands precision and versatility. To tackle this task, we developed the 5-wire one-sided tinning and terminal crimping machine which is capable of handling single-sided and double-sided stripping, half stripping, one-sided crimping, and tinning with twisting, achieving a capacity of up to 6,000 wires per hour. Designed for 16AWG to 32AWG wires, these wire tinning and terminating machines are compatible with PVC, silicone, Teflon-coated, and halogen-free materials, making it adaptable to a wide range of applications.

Crimping Capacity
  • Approx. 6,000 wires per hour
Technical Data
General Model
Dimensions (L×W×H) 1200×720×1500mm
Weight Approx. 500kg
Power Supply AC220V 50Hz
Power 3kW
Air Pressure 0.4-0.6Mpa (the air must be filtered and dried)
Crimping Force 2T
Functions Crimping Capacity Approx. 6000 wires/hr (depending on the wire length)
Wire Processing Wire cutting, One-sided full stripping, Two-sided full stripping, Two-sided half stripping, One-sided crimping, One-sided twisting and tinning
90 degree bend crimping, High-precision stripping and tinning by using ball screw mechanism
Control System PLC control, servo motor
Detection Devices Crimp test, wire shortage detection, air pressure test, paper winding inspection
Auxiliary Equipment Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank
Operation Control Wire feeding, cutting, stripping and crimping are controlled via touch screen, with full servo control
Optional Pressure Measuring Device Used to measure terminal crimping pressure
Application Range Cutting Length 30-650mm (customizable)
Stripping Length Front: 1-7mm Rear: 1-10mm
Wire & Cable Type Electric wire, solid core cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG30#-AWG18#)
Max. Number of Pin 5pin
Features
  • Main parameters such as feeding length, cutting length, stripping length, insulation depth, terminal position, and tinning are adjusted through an intuitive touch screen, simplifying operation and reducing setup time.

  • A robotic clamping mechanism ensures consistent wire lengths and precise alignment during processing.

  • The built-in error detection system provides real-time alerts on a touch screen, enabling fast troubleshooting and minimizing production interruptions.

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