Automatic Ribbon Cable Two-Sided Terminal Crimping Machine
This crimping system is designed for two-sided terminal crimping of ribbon cables and individual wires without the need for additional components, only minor adjustments are required. Its versatile functionality reduces investment costs while enhancing production efficiency.
- 22,000 crimps per hour for 20 pin ribbon cable
- 13,000 crimps per hour for 8 pin electric wire
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 2200×1400×1550mm | |
| Weight | Approx. 580kg | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 15A | |
| Power | 4kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 2×3m | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | 22000 crimps/hr for 20 pin ribbon cable, 13000 crimps/hr for 8 pin electric wire (depending on the wire type) |
| Wire Processing | Side A and Side B alternate crimping / front & back crimping, Full stripping or half stripping at both Side A and Side B | |
| Crimping of 2-20P ribbon cable, Simultaneous processing of five 2P ribbon cables, Simultaneous processing of eight electric wires | ||
| One-sided crimping, Two-sided crimping, Side A and Side B alternate crimping, Side A and Side B front & back crimping | ||
| Control System | PLC control, servo motor | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, separating length, cutting and stripping are controlled via touch screen, with full servo control | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 45-1200mm (customizable) |
| Stripping Length | Front: 1-6mm Rear: 1-10mm | |
| Wire & Cable Type | Electric wire, ribbon cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG30#-AWG18#) | |
| Max. Wire Width | 30mm | |
| Max. Pins of Ribbon Cable | 20pin |
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User-friendly touch screen interface for adjusting parameters such as total wire length, cutting length, stripping length, insulation depth, and crimping position. Their simple operation allows one operator to manage multiple crimping machines efficiently.
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Compatible with various terminal types, including PH, XH, ZH, SCM, SM, VH, and Dupont continuous terminals, making it suitable for diverse cable production needs.
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Exceptional stability with an eccentric shaft design for balanced terminal pressure, ensuring neat and high-quality crimps. The cam-driven structure ensures precise and fast motion control.
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Side A and side B alternate crimping and front & back crimping options are available for enhanced flexibility.
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Equipped with a robotic clamping system to guarantees consistent wire lengths and precise alignment throughout the process.
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Integrated error detection system with real-time alerts displayed on a touch screen, enabling quick and straightforward troubleshooting.
