Automatic Ribbon Cable One-Sided Tinning and Two-Sided Terminal Crimping Machine
To produce ribbon cables and individual wires with consistent quality it’s necessary to utilize wire processing equipment that offers both flexibility and precision. This wire tinning and terminating machine supports a range of operations, including tinning one end, crimping both ends, alternating crimping, as well as front and back crimping, making it adaptable to various production scenarios.
- 18,000 crimps per hour for 20 pin ribbon cable
- 12,000 crimps per hour for 8 pin electric wire
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 2200×1400×1550mm | |
| Weight | Approx. 680kg | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 15A | |
| Power | 5kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 2×3m | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | 18000 crimps/hr for 20 pin ribbon cable 12000 crimps/hr for 8 pin electric wire, (depending on the wire type) |
| Wire Processing | Side A and Side B alternate crimping / front & back crimping Full stripping or half stripping at both Side A and Side B, Twisting and tinning at Side B | |
| Crimping of 2-20P ribbon cable Simultaneous processing of five 2P ribbon cables Simultaneous processing of eight electric wires | ||
| One-sided crimping, Two-sided crimping, Side A and Side B alternate crimping, Side A and Side B front & back crimping, One-sided crimping and tinning | ||
| Control System | PLC control, servo motor | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, separating length, cutting and stripping are controlled via touch screen, with full servo control | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 45-1200mm (customizable) |
| Stripping Length | Front: 1-6mm, Rear: 1-10mm | |
| Wire & Cable Type | Electric wire, ribbon cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG28#-AWG18#) | |
| Max. Wire Width | 30mm | |
| Max. Pins of Ribbon Cable | 20pin |
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The touch screen interface allows operators to adjust parameters such as total wire length, cutting length, stripping depth, insulation depth, and terminal positioning, simplifying the setup process.
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Capable of processing ribbon cables and individual wires seamlessly without requiring additional accessories, with minor adjustments ensuring adaptability and reduced operational costs.
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Compatible with a wide range of terminal types, including PH, XH, ZH, SCM, SM, VH, and Dupont continuous terminals.
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Eccentric shaft design ensures balanced terminal pressure, delivering accurate and reliable crimps with a high product yield.
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Supports A and B alternating, front and back, as well as partial crimping configurations to accommodate specific wire production requirements.
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Robotic clamping system stabilizes wire lengths and ensures alignment throughout the process, maintaining precision and consistency.
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Integrated error monitoring system displays real-time alerts on a touch screen, enabling quick troubleshooting and minimizing production downtime.
