Automatic One-Sided Long/Short Wire Housing Insertion Machine
Precision and flexibility are crucial for assembling wires of varying lengths in high-speed production environments. This model of wire terminating machine integrates cutting, stripping, terminal crimping, tinning, and housing insertion into one workflow. Capable of processing wires with length differences of up to 400mm and support connectors up to 20P, this one-sided long/short wire housing insertion machine provides a reliable option for diverse cable assembly needs. Equipped with a servo motor control to ensure accuracy, while the touch screen interface allows for quick and easy adjustments without requiring accessory changes.
- Approx. 5,000 to 9,500 crimps per hour
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 2200×1200×1600mm | |
| Weight | Approx. 550kg | |
| Power Supply | AC220V 50Hz | |
| Power | Approx. 5kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Crimping Force | 2T | |
| Functions | Housing | Pitch 1.0-VH3.96mm |
| Crimping Capacity | 5000-9500 crimps/hr (depending on wire length and number of pins) | |
| Control System | PLC control, servo motor | |
| Wire Processing | Wire cutting, One-sided crimping and housing insertion one-sided tinning (for for wires with different length), One-sided crimping and housing insertion one-sided half stripping, One-sided crimping and housing insertion one-sided tinning | |
| Operation Control | Wire feeding, cutting and stripping are controlled via touch screen, with PLC full servo control | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Vision Inspection | Inspection of copper wire, crimp terminal, color, and terminal housing | |
| Application Range | Cutting Length | 45-850mm (customizable) |
| Stripping Length | Front: 1-8mm, Rear: 1-12mm | |
| Wire & Cable Type | Electric wire, solid core cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG28#-AWG18#) | |
| Max. Wire Width | 45mm | |
| Number of Pins | 2-20pin |
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The touch screen interface allows for precise control of wire feeding length, cutting length, stripping depth, terminal positioning, and housing insertion, enabling efficient and accurate operation.
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Robotic clamping ensures stability and precise alignment of wires throughout the process, delivering consistent and high-quality results.
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Compatible with multiple wire types, including ribbon cables, PVC, silicone, Teflon-coated, and halogen-free wires, and supports a range of specifications such as 0.8, 1.0, 1.25, 1.5, 2.0, 2.54, and 3.96 spacings.
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Equipped with an integrated error monitoring system designed to provide real-time alerts on the touch screen, simplifying fault detection and minimizing production delays.
