Auto J-Box Soldering Machine
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Used for automatic soldering of PV junction box
An automatic J-box soldering machine is an efficient machine used for rapid and accurate soldering of PV junction boxes. Featuring higher precision and stability, the soldering machine can process various types of solar panels with less operation cost. The J-box applicator is an essential machine in the solar module production line.
Technical Parameters
Item | Parameters |
Panel size | (1,680-2,650)*(992-1,500)mm |
Panel type | Single-glass, dual-glass and shingled |
Cycle time | ≤22s |
Stored J-box number | 120 sets |
J-box loading | Manual |
Busbar shaping function | Yes |
Conveying Height | 950±50mm |
Soldering | Hot pressure soldering or resistance soldering |
Soldering quality testing | CCD |
Soldering temperature range | 350~370℃ |
Temperature fluctuation range | ±10℃ |
Axis number | Single soldering head: 3-axis |
Soldering head service life | ≥30,000 [E1] cycles (with tin); ≥50,000 cycles (without tin) |
Soldering position accuracy | ±0.5mm |
Changeover time | ≤15min |
Voltage | 380V |
Power | 40kW (with tin); 35kW (without tin) |
Air pressure | 0.6-0.8MPa |
Air exhaust | Yes |
PLC | Schneider |
Utilization rate | ≥98.5% |
Features
- The soldering machine has functions of J-box installation, busbar overwhelming, busbar soldering and soldering inspection;
- High compatibility supported by three soldering mechanisms;
- CCD visual positioning is used to detect the soldering position and the soldering head can adapt to the welding position automatically corrects, improving welding precision;
- CCD inspection to check the soldering performance;
- Easy operation and convenient switching improve the production efficiency;
- Compact structure, small footprint and high cost performance
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