Automatic Two-Sided Cold-Pressed Terminal Crimping and Marking Machine
Designed to meet the needs of industries requiring precise and durable wire harnesses, this cable terminating machine combines cold-pressed terminal crimping with marking functionality. It supports operations such as two-sided crimping, single-sided crimping, half stripping, and inserting identification sleeves with laser-engraved markings. Ideal for automotive, rail transit, and distribution cabinet applications, it processes wires with precision and consistency while allowing custom text or patterns to be saved for future use.
- Approx. 800 to 1,200 wires per hour at 100mm length
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 1300×770×1550mm | |
| Weight | Approx. 400kg | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 15A | |
| Power | 4kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 1×1.5m | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | 800-1200 wires/hr at 100mm length (depending on the wire length) |
| Wire Processing | Wire cutting, One-sided stripping, Two-sided stripping, One-sided cold-pressed terminal crimping, Two-sided cold-pressed terminal crimping, One-sided cold-pressed terminal crimping one-sided stripping, Two-sided cold-pressed terminal crimping two marking tubes insertion, Two-sided cold-pressed terminal crimping one marking tube insertion, One-sided cold-pressed terminal crimping one marking tube insertion | |
| Control System | LCD display, single-chip microcontroller | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, cutting, stripping and movement are controlled via touch screen, with servo control | |
| Pressure Measuring Device | Used to measure terminal crimping pressure (optional based on customer's request) | |
| Application Range | Cutting Length | 68-999mm (two-sided insertion), 48-999mm (one-sided insertion) |
| Stripping Length | Front: 0.1mm-12mm, Rear: 0.1mm-12mm | |
| Wire & Cable Type | Electric wire, high temperature cable, halogen-free cable, Teflon insulated cable (AWG14#-AWG24#) |
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The servo motor ensures precise positioning, high processing speeds, and consistent accuracy, making it suitable for cold-pressed terminal crimping and marking tasks.
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The UV laser engraving system allows for customizable text and patterns on identification sleeves, which can be saved and recalled easily for future production requirements.
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Advanced wire feeding with encoder-based compensation ensures accurate stripping and feeding, providing reliable performance across varying wire lengths.
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The built-in fault detection system displays real-time alerts on a user-friendly touch screen, simplifying troubleshooting and reducing downtime during production.
