Batch Type Waste Pyrolysis Plant

Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
Batch Type Waste Pyrolysis Plant
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Technical Parameters
Model TF-12 TF-20 TF-30 TF-35
Dimension 1500 ×6600 ×16mm 2000 ×6600 ×16mm 2200 ×8000 ×16mm 2600 ×6600 ×16mm
Raw materials waste tires, waste plastic, waste rubber, and so on
Structure horizontal spiral type horizontal spiral type horizontal spiral type horizontal spiral type
Processing capacity in 24h 12m3 20m3 30 m3 35 m3
Pressure Micro-negative pressure (optional) Micro-negative pressure (optional) Micro-negative pressure (optional) Micro-negative pressure (optional)
Rotating speed 0.4r/min 0.4r/min 0.4r/min 0.4r/min
Power 16kw 18kw 20kw 22kw
Cooling method water cycle water cycle water cycle water cycle
Transmission way Dual drive Dual drive Dual drive Dual drive
Noise dB (A) ≤85 ≤85 ≤85 ≤85
Heating source coal, gas, fuel oil coal, gas, fuel oil coal, gas, fuel oil coal, gas, fuel oil
Working style intermittent intermittent intermittent intermittent
Installation guidance is offered at the construction site guidance is offered at the construction site guidance is offered at the construction site guidance is offered at the construction site
Delivery time within 25 working days after we have received the down payment
Installation within 20 days for clients in China, 25-40 days for clients overseas
Warranty period 1 year
Service life 5 years 5 years 5 years 5 years
Production cycle 21 working days 28 working days 35 working days 40 working days
Production Process

1. Dust Discharge System
2. Counter-Current Wet Dust Removal Tower
3. Waste Gas Whose Heat Has Been Utilized
4. Dust Gas
5. Residual Heat Utilization
6. Auto Feeding Device
7. Micro Negative Pressure Pyrolysis Machine
8. Multistage Separation Tower
9. Multifunction Refining Tower
10. Auto Slag-Out System

11. Gas Recovery System
12. Heavy Oil Collecting System
13. Condenser
14. Carton Black
15. Steel Wire
16. Gas and Liquid Separation Device
17. Micro Negative Pressure System
18. Product
19. Light Oil Receiving System

How Does It Work

We put waste tires/plastic/rubber into the pyrolysis furnace of the intermittent pyrolysis plant for high-temperature catalysis and pyrolysis. The mixed gas generated during pyrolysis will pass multistage separator to be filtered and purified. The heavy oil will be separated into storage tank and the light oil will enter the cooling system for condensation, the condensable gas generated in which process will then be transferred to high-quality fuel oil, while those non-condensable part will be guided into a combustible gas recovering system through a unique water seal device developed by ASIA-PACIFIC ENERGY, for powering the pyrolysis furnace.

For the smoke and waste gas produced during the pyrolysis process, ASIA-PACIFIC ENERGY has specially designed an advanced dust removal tower and industrial waste gas purification device to ensure our emission has met the national standards.

The carbon black produced in pyrolysis will be sent to a sealed warehouse by the fully-enclosed spiral and then transferred to carbon black workshop.

Advantages of Waste Recycling Plant

1. Advanced Technique
This waste recycling pyrolysis plant adopts advanced pyrolysis technique and comprehensive safety equipment. It features high automation.

2. High Oil Yield
The adoption of pyrolysis reactor allows for uniform heating result, high pyrolysis efficiency, high oil yield, and no gas spillage.

3. High-Efficiency and Environment-Friendly
Our waste recycling pyrolysis plant employs high-efficiency mixed fuel heating system composed of coal, fuel and non-condensable gas. After the purification of dust removal tower and industrial waste gas purification device, the waste gas will reach the national emission standard. The whole system has been tested to meet the highest standards in Europe and USA, and has passed EPI certificate.

4. Rich Experience
ASIA-PACIFIC ENERGY has accumulated many years' experience in producing waste processing equipment. In this field in China, we are the only corporation having got the authorization to set standards and obtained dozens of patents.

5. Energy-Saving
The non-condensable gas produced in pyrolysis can be directly used as fuel for the pyrolysis furnace.

6. High Quality
The byproduct, carbon black can be utilized effectively. It has reached the EPC standard.

7. Wide Applications
The pyrolysis technique is not only suitable for processing waste rubber, waste plastic, waste tires, and waste acrylic, it can also be used for dealing with oil sludge, and oil field waste.

Products of Pyrolysis
  • Finished Fuel Oil
  • Carbon Black

a. Finished Fuel Oil
The fuel oil can be sold directly, or used for deep treatment, fuels for boiler heating, bathing, restaurant, and floor tile making, or be processed to organic solvents or vehicle fuels by refining equipment.

b. Carbon Black
It can be sold as fuel directly, or be further treated with refining equipment.

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