Automatic Flatbed Die Cutting and Creasing Machine
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- Max. Die Cutting Size (L×W) 1060×780 mm
- Die Cutting Accuracy ±0.1 mm
- Max. Speed 7500 sheets/h
- Max. Working Pressure 300t
HFM's automatic flatbed die cutting and creasing machine is a cutting-edge solution for high-precision die-cutting, creasing, and embossing carton boards, cardboard sheets, PVC sheets, self-adhesive paper, and labels. Designed for efficiency, this machine is perfect for producing a wide range of packaging products, from high-end cosmetic boxes to durable packaging for everyday goods.
It also integrates an automatic system that precisely feeds materials such as corrugated cardboard, paperboard, and PVC sheets to the die-cutting station. The pressure applied by the upper and lower flatbeds drives the cutting lines of the die, quickly shaping materials into predefined shapes. The machine's robust construction ensures consistent, high-quality output, perfect for producing a range of packaging solutions.
Specifications Dimensional Drawings
For detailed dimensional drawings of our machines, please refer to the specific model number. We offer a range of sizes to meet your production needs:
- 1060A/C/R/H Dimensional Drawing
- 1300H/1500H/1700H Dimensional Drawing
- 800H Dimensional Drawing
- 800H Dimensional Drawing
- 2100D Dimensional Drawing
Applicable Materials
- PVC Sheet
- Self-adhesive Paper
- Corrugated Cardboard
- Paperboard
- Grey Cardboard
Applications
This machine is used for creating adhesive labels, cosmetic boxes, cigarette boxes, wine boxes, tea packaging, pharmaceutical packaging, food packaging, gift boxes and more. Key Functions
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- Pneumatic Quick-Lock for Die Cutting Chase This feature ensures the stability of the machine during die cutting and enables fast, efficient locking operations, enhancing overall precision and stability.
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- Non-stop Sheet Loading Minimizes downtime, improves production efficiency, and ensures continuous operation, keeping the production line running smoothly without interruption.
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- Pneumatic Sampling Allows for real-time sample checks during production without stopping the machine, ensuring consistent product quality throughout the process.
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- Automatic Lubricating System Guarantees smooth operation of all mechanical parts by reducing friction, which prolongs the machine's service life and minimizes wear over time.
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- High-Strength Gripper Bars Designed to handle various paper types, including corrugated cardboard and flat sheets, the high-strength gripper bars offer superior grip, ensuring stable and precise handling of materials during die cutting.
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- Front & Rear Positioning and Side Positioning Ensures precise paper positioning for accurate die cutting, maintaining consistency and precision during large production runs.
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- Plc Control and Hmi Interface The PLC control and HMI interface provide operators with detailed real-time data on machine speed, processed sheet counts, and total running time, streamlining workflow and improving overall control.
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- Variable Frequency Drive Control of Main Motor The variable frequency drive allows smooth and stable operation with stepless speed adjustment, offering better control and enhanced performance of the main motor.
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- Sensors and Safety Devices Advanced sensors and safety devices ensure the normal operation of the machine while safeguarding both equipment and operator safety.
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- Adjustable Die-Cutting Pressure The die-cutting pressure can be independently adjusted for the front and rear sections, offering flexibility. The manual turning mechanism ensures ease of use, and the system also supports die cutting without gripper bars.
Configurations
- Feeder
Equipped with a high-precision four-suction, six-feed roller system, this feeder is designed to handle thin paper and various materials. The system includes a brush and rear air-blowing mechanism to ensure stable and aligned feeding. The electric auxiliary paper collection system allows for non-stop production, while the pneumatic sampling mechanism enables quick checks without halting the operation.
- Feeding Table
The feeding table features a push-pull side lay system that guarantees precise paper alignment at high speeds. The quick-adjustment mechanism enhances workflow efficiency, ensuring smooth, uninterrupted paper feeding for maximum productivity.
- Die-Cutting Station
Equipped with an electric pressure adjustment system, the die-cutting station features a safety protection system for the die-cutting plate frame and includes a torque overload protection device for safe and stable operation.
- Micro-Adjustment Mechanism
The micro-adjustment mechanism allows for quick correction of the cutting plate, facilitating faster alignment of the bottom mold. This feature improves operational efficiency by reducing setup time and ensuring more precise die cutting.
- Delivery Station
The delivery station uses a combination of brush and rear air-blowing systems to maintain stable paper alignment. It features an electric auxiliary paper collection system for continuous production and a pneumatic sampling mechanism for real-time checks without interrupting operations. Additionally, an optional tab insertion counting function is available for further operational convenience.
- Vacuum Pump
The machine utilizes a BECKER vacuum pump from Germany, renowned for its precision. The electrical and transmission components are sourced from internationally recognized brands such as ABB, SMC, iWiS, Siemens, Mitsubishi Electric, Fuji Electric, YASKAWA, OMPI, and BECKER to ensure die-cutting accuracy and operational reliability. The electrical components are housed in a temperature-controlled enclosure, cooled by industrial air conditioning, ensuring optimal and continuous performance.
- HMI Interface
The HMI interface allows operators to monitor real-time machine status, display error notifications, and access troubleshooting methods. This feature simplifies operation and enhances user convenience, ensuring smooth workflow management.
Consumables
To maintain optimal performance and longevity of your machine, we recommend using genuine HFM consumables. We offer a complete range of high-quality replacement parts: Brush wheel, suction cup, rubber wheel, sheet separator, drive belt/feed rollers, gripper bar, gripper opener.
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