Automatic Large Diameter Wire Two-Sided Terminal Crimping Machine
Large-diameter wires are often challenging to process due to their size and complexity, requiring equipment that combines precision and efficiency. This crimping system integrates cable processing functions such as cutting, crimping, and stripping, with the flexibility to handle single-sided, double-sided, and combined operations.
- 3,000 to 3,500 wires per hour at 100mm length
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 800×705×1500mm | |
| Weight | Approx. 450kg | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 10A | |
| Power | 3kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 1×1m | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | 3000-3500 wires/hr at 100mm length (depending on the wire length) |
| Wire Processing | Wire cutting, One-sided stripping, Two-sided stripping, One-sided crimping, Two-sided crimping, One-sided crimping one-sided stripping | |
| Control System | LCD display, single-chip microcontroller | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, cutting, stripping and movement are controlled via touch screen | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 40-9999mm |
| Stripping Length | Front: 1-10mm, Rear: 1-10mm | |
| Wire & Cable Type | Electric wire, high temperature cable, Teflon insulated cable (AWG28#-AWG12#) |
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Powered by a servo motor for fast, precise, and accurate positioning during wire processing.
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Encoder-based wire feeding compensation allows manual adjustments for length inconsistencies, ensuring precise stripping and feeding operations.
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Supports various terminal types, including straight plug terminals (187, 250), ring terminals (4.2, 6.0), flag terminals (187, 250), and horizontal terminals, offering compatibility for a wide range of cable harness production needs.
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Features an integrated error monitoring system that provides real-time alerts on a touch screen, simplifying fault detection and reducing operational downtime.
