Power Tool Cable Assemblies
Power tool cable assemblies must have two main functions: high-level power transmission and resistance to extreme conditions, such as frequent pulling, twisting, stepping, oil corrosion, and severe temperature changes. It would not be an exaggeration to say that our own safety, brand reputation, and product competitiveness directly depend on safety, durability and reliability of power tool cables.
This underscores the strategic value of cable assemblies for business success. SAISONIC has been delivering cable assembly solutions to top global power tool brands for a long time, serving both OEM and ODM clients.
- Light-Duty Tool Cable Assemblies
Used for hand drills, screwdrivers, angle grinders, etc.
- Heavy-Duty Tool Cable Assemblies
Used for jackhammers, large circular saws, industrial-grade concrete vibrators, and other high-power tools.
- General-Purpose Cable Assemblies
Made with standard PVC or rubber wires, suitable for most indoor environments.
- Oil-Resistant Cable Assemblies
Sheaths are made of special synthetic rubber (like chloroprene, CR) that resists damage from oils and hydraulic fluids. They are commonly used in factories and auto repair shops.
- Outdoor Cable Assemblies
Sheaths are UV-resistant and weatherproof, and may come with waterproof connectors.
- Extreme-Cold Cable Assemblies
Made from special low-temperature materials that stay flexible and won’t harden or break in cold conditions.
- For the sheath material we prioritize rubber or high-performance PVC blends, while the internal conductors undergo a special annealing process. These cables can withstand constant bends and coils without breaking or deforming, being a flexible, highly-resistant, and durable cable assembly solution for the power tool industry.
- Crimping and overmolding manufacturing techniques increase connection security between the power cable and the tool interface or power plug. This prevents loosening or disconnection as a result of forceful plugging or accidental pulling, providing high mechanical reliability of connectors.
- This includes resistance to extreme temperatures, chemical exposure, and harsh weather conditions.
- Our power tool cables are temperature-resilient, maintaining flexibility and performance in extreme cold (as low as -40°C) and high temperatures (above 90°C), without hardening, becoming brittle, or softening and deforming due to tool heat. They are also designed to withstand chemical exposure (including oils, lubricants, and acidic or alkaline solvents), without compromising durability. One of the main advantages of our power tool cables is their UV and ozone resistance, which makes them suitable for both indoor and outdoor applications and ideal for long-term outdoor use.
We adhere to international standards in the production process, meeting safety regulations in various regions. Our cable assemblies fully comply with and carry certifications such as UL, cUL, VDE, CCC, and CSA. Premium insulation materials ensure high dielectric strength and prevent breakdown, while halogen-free (LSZH) flame-retardant cables do not emit toxic or corrosive smoke in the event of a fire. This is particularly important for personal safety.
SAISONIC strives to bring real value to your investment. With over three decades of experience and professional knowledge in power tool cable assemblies, we are committed to supporting your success in the market. We believe that simply providing a product is not enough to build a long-term, trustworthy partnership.
Our engineers proactively contribute their technical expertise, deep understanding of production methods, and strict adherence to quality standards. Our solutions are optimized to meet the real-world demands of the cable assembly market. Thanks to our extensive experience with power tool cable assemblies, we know how to design and produce safe, reliable, and internationally compliant solutions that power tools can depend on.
