Automated Forging Line for Precision Parts

Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
Automated Forging Line for Precision Parts
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In order to satisfy the huge market demands and realize mass products, our technical engineers and designers managed to build this automated forging line for precision parts. After a lot of survey and improvement, our forging press line has been serialized and industrialized. This automated line has established a solid foundation in the forging industry because of high automation, low labor cost and high reliability.

Plenty of precision parts produced by our automated forging line have been applied in a vast array of industries.

Main Advantages of Our Forging Press Line 1. Our forging press line provides different options of configurations and realizes a combination of various forging processes, with good molding effects and high product precision.
2. The flexible control system ensures an effective bonding between different processing parts, ensuring high efficiency manufacturing.
3. This forging press line shows a coordinate and orderly arrangement of each processing steps, including material feeding, temperature controlling, cutting, molding, cooling and to name a few.
4. The actual application of our press line will take the working condition into consideration and have a reasonable adjustment, in order to realize the highest possible workshop utilization.
5. This automated forging line has the ability to increase the material utilization by 20%-50%.
6. The advanced molding machines and high processing efficiency effectively decreases our personnel allocation by 40%-60%.
7. In this forging press line, we make use of functional mechanical arm, which ensures a stable transmission of workpieces, short processing time and high efficiency.
8. Compared to normal forging machine, our automated forging line for precision parts are characterized by little labor cost, eco-friendly, energy saving, high efficiency, superior quality and so forth.
9. This automated line is most often applied for the molding and stamping of car clutches, ball valves, pull bars, gear wheels, cross axle and so on.
10. It is also applicable for the finish processing of carbon steel and stainless steel.
11. All operation interfaces provides language and regional options, making it easy for foreign users to operate and maintain.

Technical Data

JSDY-/-L automated forging line for precision parts
Item Unit JSDY-630-3/3-L JSDY-800-3/3-L JSDY-1000-3/3-L
Nominal molding force KN 3150 4000 5000
Nominal back pressure KN 3150 4000 5000
Nominal extrusion force KN / / /
Max stroke mm 250 300 300
Stroke of back pressure mm 250 300 300
Extrusion stroke mm / / /
System pressure MPa 25 25 25
Molding speed mm/s 30-60 30-60 30-50
Speed of empty trip mm/s 260-330 260-330 260-330
Speed of return trip mm/s 230-270 230-270 220-270
Molding efficiency s.p.m 9-12 8-12 7-10
Workpiece weight KG 1.8 2.3 2.5
Installed power KW 100 123 151
Heating power KW 250 300 350
Max shearing diameter mm 30 50 60
Molding steps Steps 3 3 3
Automatic conveyor / Yes Yes Yes
Robot / Yes Yes Yes
Automatic cooling system / Yes Yes Yes
Processing material / Stainless steel, carbon steel, copper alloy, aluminum alloy
JSDY-/-L automated forging line for precision parts
Item Unit JSDY-1260-3/3-L JSDY-1600-3/3-L JSDY-800-3/2-L JSDY-1000-3/2-L
Nominal molding force KN 6300 8000 4000 5000
Nominal back pressure KN 6300 8000 4000 5000
Nominal extrusion force KN / / 2000 3150
Max stroke mm 400 400 300 300
Stroke of back pressure mm 400 400 300 300
Extrusion stroke mm / / 150 150
System pressure MPa 25 25 25 25
Molding speed mm/s 25-50 25-45 30-40 30-40
Speed of empty trip mm/s 260-320 260-320 260-330 260-330
Speed of return trip mm/s 200-250 200-250 230-270 250-270
Molding efficiency s.p.m 7-10 6-9 8-12 7-10
Workpiece weight KG 3.2 3.5 2.2 2.4
Installed power KW 183 197 123 151
Heating power KW 400 450 300 350
Max shearing diameter mm 70 90 50 60
Molding steps Steps 3 3 2 2
Automatic conveyor / Yes Yes Yes Yes
Robot / Yes Yes Yes Yes
Automatic cooling system / Yes Yes Yes Yes
Processing material / Stainless steel, carbon steel, copper alloy, aluminum alloy
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