Automatic 8-Wire One-Sided Tinning and Two-Sided Terminal Crimping Machine
When producing high-quality wire harnesses for complex applications it’s necessary to use wire processing equipment capable of handling multiple tasks efficiently. Designed to process up to eight wires at once, this wire manufacturing solution supports cutting, stripping, tinning, and crimping operations, including single-sided and double-sided stripping, half stripping, and combinations such as tinning one end while crimping the other. Its versatility makes it suitable for electronic wires and single conductor cables, meeting a wide range of manufacturing needs.
- Approx. 8,000 wires per hour
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 2000×1000×1550mm | |
| Weight | Approx. 520kg | |
| Power Supply | AC220V 50Hz | |
| Power | 4kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | Approx. 8000 wires/hr (depending on the wire length) |
| Wire Processing | Wire cutting, One-sided full stripping, Two-sided full stripping, Two-sided half stripping, One-sided crimping, Two-sided crimping, One-sided crimping one-sided tinning, One-sided half stripping one-sided tinning | |
| Control System | PLC control, servo motor | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, cutting, stripping and movement are controlled via touch screen, with full servo control. | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 35-1000mm (customizable) |
| Stripping Length | Front: 1-7mm, Rear: 1-9mm | |
| Wire & Cable Type | Electric wire, solid core cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG30#-AWG16#) | |
| Max. Number of Pin | 8pin |
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The touch screen interface allows users to adjust key parameters, including wire feeding length, cutting length, stripping length, insulation depth, terminal positioning, and tinning settings. This intelligent control system simplifies setup and ensures efficient operation.
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A dual-screw linear movement mechanism provides precise terminal crimping and consistent stripping results, ensuring reliable performance for every wire processed.
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The robotic clamping system maintains stable wire lengths and accurate alignment during processing, minimizing errors and enhancing production quality.
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An integrated error monitoring system displays real-time alerts on a user-friendly touch screen, enabling quick troubleshooting and reducing downtime to keep production running smoothly.
