Automatic Blanket Wash Cloth Manufacturer

Automatic Blanket Wash Cloth

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LQ-IGX

Blanket wash cloth rolls for automatic press cleaning system

The automatic blanket wash cloth is crafted from a unique blend of natural wood pulp and polyester fibers, processed using an advanced water jet technique. This creates a dual-layer material with high durability and performance. The cloth is made from environmentally friendly non-woven fabric, containing over 50% wood pulp, offering a thick, uniform structure that resists shedding and provides excellent toughness and absorbency.

Applications

Compatible with major offset printing machines, including HEIDELBERG, KBA, KOMORI, and MITSUBISHI, the Automatic Blanket Wash Cloth ensures optimal cleaning for improved print quality and machine maintenance.

This innovative cleaning cloth combines efficiency, durability, and environmental responsibility, making it an essential tool for modern printing operations.

Manual vs. Automatic Blanket Cleaning: A Comparison on Heidelberg CD102

	Traditional hand washing of rubber blankets.	LQ-IGX Automatic blanket wash cloth	Comments
Rubber blanket cleaner	About 15 barrels (18L/barrel) (Day and night shifts)	No (wet cloth cleaning)	Calculated on the basis of 25 plates printed per day (morning and evening shifts)
Fabric scraps	Large amounts of scrap fabric are used.	Not used
The amount of wet cleaning cloth used per month	Not used	Under normal printing conditions, each color group requires about 1 roll of fabric per week, while a four-color machine requires about 4 rolls of fabric per week (based on 25 cleanings per day, i.e. 120-16C cleanings per 25).	The amount of fabric used per use is 5-8 cm , and each roll of fabric is 12 meters long. Based on the consideration of waste, each roll of fabric can be used for 120-160 washes.
Cost of consumable cleaning (excluding labor costs)	The cost of cleaning solution and scrap cloth needed for each cleaning is approximately USD 0.55.	The components in four colors are cleaned simultaneously, and the cost of the fabric required for each cleaning is approximately USD 0.28 per cleaning.	Clean approximately 130 times.
Cleaning efficiency	The cleaning time for each blanket is about 8 minutes.	Two shifts print about 25 plates per day, completing the job in no more than 2 minutes; while preparing to change plates, the automatic cleaning of the blanket begins to save necessary time. With the increase in the number of color groups, the efficiency can be further improved and more time can be saved.	The time saved can promote the printing of 1-2 additional sets of plates (the benefits are obvious with increased efficiency).
Environmental conservation	The rubber blanket cleaner has a strong volatile odor and is a highly flammable substance with high VOC emissions; the used rags generate a significant amount of solid waste.	The cleaning agent in the cleaning cloth has a flash point of 260°C, which is a non-volatile and non-flammable product, with very low VOC emissions; the amount of waste cloth generated after cleaning is minimal, effectively reducing solid waste	Compared to the solid waste generated by manual cleaning, the solid waste generated by automatic cleaning can be reduced by two-thirds.
Use safety	Manual cleaning poses safety risks in production .	The fully automated system has high stability, ensuring that the blanket does not need to be wiped by hand after cleaning.	With the use of IGX With the use the blanket can be thoroughly cleaned., the blanket can be thoroughly cleaned.
Use environment	The cleaning and maintenance of the machine is more difficult, and the employees' clothing is also prone to getting dirty.	High efficiency and energy saving, clean and orderly equipment	It is obvious that the labor intensity of the machine operators can be greatly reduced, resulting in a reduction of 0.5-1 person-times of labor intensity.

Features

Exceptional liquid absorption ensures thorough cleaning without damaging the printing blanket or cylinder. The uniform and smooth surface protects delicate components.
Made from high-quality non-woven fabric, it offers strong tensile strength and high wear resistance, with no lint or fiber shedding.
The dry cloth effectively absorbs oil-based inks, water-based inks, and other residues, efficiently removing paper dust and debris to meet all cleaning needs.
Reduces the use of cleaning agents, minimizing VOC emissions to protect workers and improve the print shop environment.