Foam Cutter (CNC Foam Cutting Line, Model GV6-GHH8)
GV6-GHH8 CNC foam cutting line is primarily designed for cutting sheet-shaped regular or irregular sofa foam cushions. The entire foam board can not only be cut into one version but also be automatically absorbed and separated to achieve multi-version cutting. This foam cutter is suitable for both single batch of large-quantity and multi batches of small-quantity applications, making it ideal for the sofa industry with an increasing trend of more batches and fewer quantities.
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The irregularly shaped sofa foam cushions, as shown in the figure, have a volume of 500x2000x3000 for each batch with a thickness of 30mm for each foam block. The cutting cycle time for each batch is approximately 3-4 minutes, and the turnaround time is around 0.5 minutes. With an 8-hour workday, approximately 100 batches can be produced, resulting in a production capacity of 300 cubic meters of foam blocks per day.
The irregularly shaped sofa foam cushions, as shown in the figure, have a volume of 500x2000x3000 for each batch with a thickness of 30mm for each foam block. The cutting cycle time for each batch is approximately 3-4 minutes, and the turnaround time is around 0.5 minutes. With an 8-hour workday, approximately 100 batches can be produced, resulting in a production capacity of 300 cubic meters of foam blocks per day.
5 workers are required for this task. Additionally, an automatic nesting software is provided, which can generate a nesting diagram in less than 1 minute on average.
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The regular-shaped sofa foam cushions, as shown in the figure, have a volume of 1000x2000x3000 for each batch with a thickness of 50mm for each foam block. The cutting cycle time for each batch is approximately 3-4 minutes, and the turnaround time for each batch is around 0.5 minutes. With an 8-hour workday, approximately 100 batches can be produced, resulting in a production capacity of 600 cubic meters of foam blocks per day.
6 workers are required for this task.
Technical Parameters
Standard | Option | |
Length of the foam block | 3000mm | 4500mm/5000mm |
Height of the foam block | 1250mm | 1500mm |
Width of the foam block | 2200mm | 2300mm |
Work table | Conveyor belt worktable | |
AC power | 380V 3 phase 4 wire | |
Total power | 25KW | |
Max. feeding speed | 40m/min | |
Cutting precision | ±0.5mm | |
Cutting tool | Air pressure: 6 bar Continuous blade Blade size: 10850mm×13mm×0.65mm (double-edge blade) Blade size (GV6): 10350mm×3.5mm×0.6mm Line speed: 15m/s | |
Standard configuration | Worktable with loading conveyor L3300mm Standard GHH8 Lifting worktable with transfer conveyor L3300mm Standard GV6 Lifting worktable with unloading conveyor L3300mm Safety guard In-line control system | |
Optional configuration | Automatic guide worktable | |
Max. cutting speed | 100m/min (GHH8) 60m/min (GV6, depending on material being cut) |