Automatic Flatbed Die Cutting and Creasing Machine with Stripping Unit
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- Max. Die Cutting Size (L×W) 1060×780 mm
- Die Cutting Accuracy ±0.1mm
- Max. Speed 7500 sheets/h
- Max. Die Cutting Pressure 300t
The automatic flatbed die cutting & creasing machine with stripping is an innovative solution that integrates both die cutting and waste removal into a single process. After die cutting, the built-in stripping unit efficiently and precisely removes even the smallest waste edges or larger excess pieces from the finished product. This dual-functionality is particularly advantageous when producing high-end products like luxury gift boxes, where appearance and precision are paramount. By consolidating two processes into one, it reduces labor costs and significantly boosts operational efficiency.
The machine is equipped with a high-precision intermittent mechanism, featuring pneumatic quick-lock, pneumatic clutch, overload protection, and electric pressure adjustment, ensuring smooth and reliable high-speed operation. Additionally, it incorporates a variety of practical features to maximize productivity, including a pre-coded paper system, auxiliary paper feed, variable-speed feeding system, automatic auxiliary paper collection system, pneumatic sampling, timed lubrication system, and forced air cooling for the main drive’s lubrication. The machine’s elevated waste removal frame is ergonomically designed, enhancing operator efficiency, particularly during the pin insertion process.
Specifications Dimensional Drawings
For detailed dimensional drawings of our machines, please refer to the specific model number. We offer a range of sizes to meet your production needs:
- 1060 Dimensional Drawing
- 1300/1500/1700 Dimensional Drawing
- 1450 Dimensional Drawing
- 2100 Dimensional Drawing
Applicable Materials
- Paperboard
- Corrugated Cardboard
- PVC Sheet
Applications
This machine is designed for creating cosmetic boxes, cigarette boxes, wine boxes, tea packaging, pharmaceutical packaging, food packaging, gift boxes and more. Key Functions
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- Pneumatic Quick-Lock for Die Cutting Chase Ensures stability during die cutting and enables fast, efficient locking operations, improving overall performance and precision.
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- Non-stop Sheet Loading and Collection Increases production efficiency by minimizing downtime, ensuring that the production line remains uninterrupted and runs continuously.
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- Pneumatic Sampling Allows for sample checks during production without halting the machine, ensuring consistent quality throughout the production process.
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- Electric Pressure Adjustment Adjusts die cutting pressure according to different materials, ensuring consistent processing accuracy.
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- Automatic Lubricating System: Guarantees smooth operation of all moving parts, reducing friction and extending the service life of the equipment.
Configurations
- Feeder
Equipped with a high-precision four-suction, five-feed roller system, this feeder is designed to handle thin paper and various materials such as paperboard and corrugated cardboard. It ensures smooth paper feeding even under high-speed conditions. The integrated gantry-style pre-loading system, with its alternating main and auxiliary feed tables, enables continuous, non-stop production.
- Feeding Table
The feeding system utilizes an imported conveyor belt to ensure stable sheet movement. An optional vacuum feeding system ensures smooth operation, especially when handling thinner materials, providing enhanced stability, control and consistent feeding performance.
- Die-Cutting Station
This station is equipped with an electric pressure adjustment system, ensuring precision during die cutting. It also features a safety protection system for the die-cutting plate frame and includes a torque overload protection mechanism for added safety and stability.
- Micro-Adjustment Mechanism
The micro-adjustment mechanism allows for quick and easy alignment of the cutting plate, improving efficiency and ensuring precise die cutting by reducing setup time.
- Waste Removal/Stripping System
The three-frame (top, middle, and bottom) stripping design delivers stable and precise motion. Users can select between pin-type or template-based waste removal, depending on the job requirements. The center-positioned stripping template ensures quick and accurate changeovers, smooth operation, and precise alignment.
- Delivery Station
The delivery station uses a combination of brush and rear air-blowing systems to ensure stable paper alignment. The electric auxiliary delivery enables non-stop production, while the pneumatic sampling function allows for on-the-fly quality checks. An optional tab insertion counting function is available for added convenience.
- Vacuum Pump
The German-engineered BECKER vacuum pump, combined with internationally recognized electrical and drive components (such as ABB, SMC, iWiS, Siemens, Mitsubishi Electric, Fuji Electric, IDEC, Yaskawa, OMPI, and BECKER), guarantees die-cutting accuracy and reliable performance. The industrial air-conditioning system for the electrical cabinet maintains a consistent temperature, ensuring stable and continuous operation of the electrical components.
- HMI Interface
The user-friendly HMI provides real-time monitoring of the machine's status, displays fault locations, and suggests troubleshooting steps, simplifying operation and maximizing uptime.
Consumables
To maintain optimal performance and longevity of your machine, we recommend using genuine HFM consumables. We offer a complete range of high-quality replacement parts: Stripping pin, sliding plate, lower pin locking block, rubber wheel, timing belt, brush wheel, gripper bar, movable gripper.
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