Rubber Blending Mixing Mill
The rubber blending mixing mill was developed by our engineering team for use in rubber and rubber product industrial applications. Tire factories, cable factories, rubber hose facilities, and rubber seal operations rely on rubber blending mixing mills in order to produce the highest quality rubber products. The machinery is suitable for use outside of rubber applications as well. The mixers are often used to mix products such as oil paints, dyes, ceramics, medicines, and many others.
Technical parameters Model | |
Roller diameters(mm) | 250 |
Roller length (mm) | 620 |
Front roller linear velocity (m/min) | 14.1 |
Roller velocity ratio | 1:1.17 |
Maximum roller spacing (mm) | 8 |
Capacity per batch (kg) | 8~15 |
Motor power (kw) | 18.5 |
Dimension: L×W×H(mm) | 3400×1500 ×1650 |
Technical parameters Model | |
Roller diameters(mm) | 300 |
Roller length (mm) | 750 |
Front roller linear velocity (m/min) | 15.1 |
Roller velocity ratio | 1:1.25 |
Maximum roller spacing (mm) | 10 |
Capacity per batch (kg) | 15~20 |
Motor power (kw) | 22 |
Dimension: L×W×H(mm) | 3500×1600 ×1700 |
Technical parameters Model | |
Roller diameters(mm) | 360 |
Roller length (mm) | 900 |
Front roller linear velocity (m/min) | 16.25 |
Roller velocity ratio | 1:1.25 |
Maximum roller spacing (mm) | 10 |
Capacity per batch (kg) | 20~25 |
Motor power (kw) | 30 |
Dimension: L×W×H(mm) | 3780×1850 ×1750 |
Technical parameters Model | |
Roller diameters(mm) | 400 |
Roller length (mm) | 1000 |
Front roller linear velocity (m/min) | 18.65 |
Roller velocity ratio | 1:1.27 |
Maximum roller spacing (mm) | 10 |
Capacity per batch (kg) | 18-35 |
Motor power (kw) | 37 |
Dimension: L×W×H(mm) | 4350×1850 ×1785 |
Technical parameters Model | |
Roller diameters(mm) | 450 |
Roller length (mm) | 1200 |
Front roller linear velocity (m/min) | 24.26 |
Roller velocity ratio | 1:1.27 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 25-50 |
Motor power (kw) | 55 |
Dimension: L×W×H(mm) | 5200×2380 ×1840 |
Technical parameters Model | |
Roller diameters(mm) | 560/510 |
Roller length (mm) | 1530 |
Front roller linear velocity (m/min) | 27.72 |
Roller velocity ratio | 1:1.2 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 35~50 |
Motor power (kw) | 90 |
Dimension: L×W×H(mm) | 5845×2284 ×1978 |
Technical parameters Model | |
Roller diameters(mm) | 550 |
Roller length (mm) | 1500 |
Front roller linear velocity (m/min) | 27.94 |
Roller velocity ratio | 1:1.22 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 50~60 |
Motor power (kw) | 110 |
Dimension: L×W×H(mm) | 5870×2475 ×2045 |
Technical parameters Model | |
Roller diameters(mm) | 610 |
Roller length (mm) | 2000 |
Front roller linear velocity (m/min) | 28.42 |
Roller velocity ratio | 1:1.17 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 120-150 |
Motor power (kw) | 160 |
Dimension: L×W×H(mm) | 7070×2290 ×1840 |
Technical parameters Model | |
Roller diameters(mm) | 660 |
Roller length (mm) | 2130 |
Front roller linear velocity (m/min) | 28.6 |
Roller velocity ratio | 1:1.24 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 210 |
Motor power (kw) | 245 |
Dimension: L×W×H(mm) | 7465×3662 ×2080 |
Technical parameters Model | |
Roller diameters(mm) | 710 |
Roller length (mm) | 2200 |
Front roller linear velocity (m/min) | 30 |
Roller velocity ratio | 1:1.09 |
Maximum roller spacing (mm) | 15 |
Capacity per batch (kg) | 280-300 |
Motor power (kw) | 280 |
Dimension: L×W×H(mm) | 7500×3500×1800 |
- Compared to standard rubber mixing mills, this model improves energy efficiency by 18.5%
The roller features a peripheral drilling design, which significantly enhances rubber cooling
With its hydraulic swing system, the mill reduces manual intervention by automating the back-and-forth mixing motion, resulting in smoother operations and lower labor costs
The automatic lubrication system delivers oil at precise intervals, keeping key components well-maintained and extending the lifespan of the mixing mill with minimal downtime
- The friction gears of the rubber mixing mill sit between the roller and reducer to avoid cooling water and condensate water from entering into lubricating oil trough.
- The rubber mixing mill is equipped with a stock blender that is usually only used in rubber kneading machines. The advantages of this include a decrease in machine labor intensity and it reduces the mixing time and working efficiency. The hydraulic gluing process also maximizes operation stability.
- Adoption of a rolling bearing for the roller helps to minimize friction. A labyrinth seal, instead of an oil seal is used to prevent the inconvenience of replacing the framework oil seal while maintaining.
- The rack, gland and base of the open mill feature a welded structure.
- The adoption of an integrated base prevents severe vibration. In addition, such design does not necessarily need foundation. The machine can be moved freely on the foundation surface.
- The rubber mixing mill is equipped with a scram button and foot switch to maximize safety.
- We adopt the latest national safety standards 'GB20055-2006 Open Mill Safety Standards’, which are generally the same as European CE Standards. The braking length of the roller is 1/6 rotation, maximizing safety.
- Electronic control cabinet is placed on the base which provides convenience for adjustment and installation. Once connected with a dynamic power, cooling water and lubrication oil for reducer, the rubber mixing mill can operate without issue.
- We provide custom services for clients.
- Shun Cheong fully considers the end users during each process of the design, manufacturing, and maintenance of the rubber mixing mill. For example, the assembly and installation of old rubber mixing mills usually takes 6 days and 7 processes, while the new one takes only 3 hours and 4 processes, which is very convenient.
- Shun Cheong manufactures about 40 pieces of different types of rubber mixing mills every year and we provide custom services to meet client demands.