CNC Planer Type Boring and Milling Machine

CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
CNC Planer Type Boring and Milling Machine
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CNC HORIZONTAL BORING MILLS
CNC boring mills for continuous machining operations of milling, boring, drilling, reaming, countersinking and tapping on large workpieces

CNC planer type boring and milling machine is suitable for the processing of large and medium-sized box-type parts, frame-type components, and mold parts. After a single clamping of the workpiece, the machine automatically completes milling, boring, drilling, reaming, countersinking, and tapping operations. It can achieve seven-axis control and four-axis simultaneous linkage, performing circular interpolation and 3D curved surface machining. The spindle uses a cooling jacket to control spindle temperature rise.

The overall design layout of the machine tool is a T-shaped separated structure for the longitudinal and transverse beds; the column moves longitudinally, and the worktable moves transversely.
The machine is equipped with a SIEMENS SINUMERIK ONE or 828D CNC system and an AC digital servo drive system, enabling multi-axis control, four-axis simultaneous linkage, functional compensation, data communication and exchange, simulation display, various fixed machining cycles, and tool management.
Selecting different capacity tool magazines allows for multi-task sequence composite automated machining in a single clamping. Configuration with a full closed-loop feedback system for the coordinate axes enables the processing of higher precision work.

The X-axis and Z-axis travel of this equipment can be designed according to customer requirements; the Y-axis travel does not exceed 3 meters; the W-axis travel is 1 meter. The tool magazine can accommodate up to 40 tools. This CNC machine can be configured with different systems, different precision levels, and different rotary table sizes to form different grades and specifications of machine tools.

Applications

This machine is widely used for the machining of box-type components, frame structures, and mold parts.

Features
The B-axis worktable features hydraulic cylinder clamping, using high-pressure cylinders for multi-point clamping on the rotary circumference, thereby enhancing the stability of the rotary table.
It allows for arbitrary angle positioning and can stop at any angle, enabling angular machining.
The rotary worktable can utilize an optional circular grating for angular positioning, allowing positioning accuracy to be controlled within ±5 arc seconds.
The worktable surface is driven transversely by a gear and rack mechanism.
The machine tool can achieve seven-axis CNC control with arbitrary four-axis simultaneous linkage. The X-axis is for the worktable's transverse movement, the Y-axis is for the headstock's up-and-down movement, the W-axis is for the spindle's movement, and the V-axis is for the column's longitudinal movement.
Machine installation & protection: The full travel of the column's linear movement, the power head's up-and-down movement, and the worktable's linear movement are all equipped with fully enclosed protective covers. This prevents foreign objects from damaging the guideways and ensures the internal cleanliness of the machine tool.
Model Options
Model Spindle Speed (rpm) Boring Spindle Diameter (mm) Boring Spindle W-Axis Travel (mm) Ram Size (mm) Ram Z-Axis Travel (mm) Rotary Table Load Capacity (T)
10-2000 ∅110 600(Z-Axis) / / 6-20
2-2000 ∅130 1000(Z-Axis) / / 10-30
2-2000 ∅160 1000(Z-Axis) / / 20-50
2-2000 ∅130 800-1000 400×400
450×450
480×480
800-1000 10-40
2-2000 ∅160 800-1000 450×450 800-1000 20-60
Specifications Spindle Diameter | ∅110 - 160
Spindle Diameter mm ∅110
Spindle Taper ISO 50
Spindle Speed rpm 10-2000
Milling Head Diameter mm ∅221.44
Cross Section of Ram mm /
Worktable Size mm 1200×1400
1400×1600
Max. Load Capacity of Worktable (Adjustable) kg 6000-20000
Distance Between Spindle Center and Worktable Surface mm -25
Min. Distance from Spindle to Worktable mm 0
Main Motor Power kW 17/22.5
Travel of Worktable (X-Axis) (Adjustable) mm 2000
Vertical Travel of Headstock (Y-Axis) (Adjustable) mm 1500
Travel of Spindle (W-Axis) mm 600(Z-Axis)
Travel of Ram (Z-Axis) mm /
Travel of Column (V-Axis) mm 1200
Rotation of Worktable ° 360
Travel Speed of Worktable (X-Axis) mm/min 5000
Vertical Travel Speed of Headstock (Y-Axis) mm/min 5000
Travel Speed of Spindle (W-Axis) mm/min 3000
Travel Speed of Ram (Z-Axis) mm/min /
Tool Magazine Capacity pcs 40/60
Max. Tool Weight kg 40
Max. Tool Diameter (All pots loaded) mm ∅125
Max. Tool Diameter (Vacant adjacent pots) mm ∅250
Max. Tool Length mm 300
ATC Time sec 15
CNC Control System (Optional) Fagor/Siemens/Fanuc
Spindle Diameter mm ∅130
Spindle Taper ISO 50
Spindle Speed rpm 2-2000
Milling Head Diameter mm ∅221.44
Cross Section of Ram mm /
Worktable Size mm 1400×1600
1600×1800
Max. Load Capacity of Worktable (Adjustable) kg 10000-30000
Distance Between Spindle Center and Worktable Surface mm -25
Min. Distance from Spindle to Worktable mm 0
Main Motor Power kW 22/30
Travel of Worktable (X-Axis) (Adjustable) mm Designed to requirements
Vertical Travel of Headstock (Y-Axis) (Adjustable) mm 4000
Travel of Spindle (W-Axis) mm 1000(Z-Axis)
Travel of Ram (Z-Axis) mm /
Travel of Column (V-Axis) mm 1500
Rotation of Worktable ° 360
Travel Speed of Worktable (X-Axis) mm/min 0.5-6000
Vertical Travel Speed of Headstock (Y-Axis) mm/min 0.5-6000
Travel Speed of Spindle (W-Axis) mm/min 0.5-4500
Travel Speed of Ram (Z-Axis) mm/min 0.5-4500
Tool Magazine Capacity pcs 40
Max. Tool Weight kg 40
Max. Tool Diameter (All pots loaded) mm ∅125
Max. Tool Diameter (Vacant adjacent pots) mm ∅250
Max. Tool Length mm 300
ATC Time sec 15
CNC Control System (Optional) Fagor/Siemens/Fanuc
Spindle Diameter mm ∅160
Spindle Taper ISO 50
Spindle Speed rpm 2-2000
Milling Head Diameter mm ∅250
Cross Section of Ram mm /
Worktable Size mm 1400×1600
1600×1800
1800×2000
Max. Load Capacity of Worktable (Adjustable) kg 20000-50000
Distance Between Spindle Center and Worktable Surface mm -25
Min. Distance from Spindle to Worktable mm 0
Main Motor Power kW 30/41
Travel of Worktable (X-Axis) (Adjustable) mm Designed to requirements
Vertical Travel of Headstock (Y-Axis) (Adjustable) mm 3000
Travel of Spindle (W-Axis) mm 1000(Z-Axis)
Travel of Ram (Z-Axis) mm /
Travel of Column (V-Axis) mm 1600
Rotation of Worktable ° 360
Travel Speed of Worktable (X-Axis) mm/min 0.5-6000
Vertical Travel Speed of Headstock (Y-Axis) mm/min 0.5-6000
Travel Speed of Spindle (W-Axis) mm/min 0.5-4500
Travel Speed of Ram (Z-Axis) mm/min 0.5-4500
Tool Magazine Capacity pcs 40
Max. Tool Weight kg 40
Max. Tool Diameter (All pots loaded) mm ∅125
Max. Tool Diameter (Vacant adjacent pots) mm ∅250
Max. Tool Length mm 300
ATC Time sec 15
CNC Control System (Optional) Fagor/Siemens/Fanuc
Spindle Diameter mm ∅130
Spindle Taper ISO 50
Spindle Speed rpm 2-2000
Milling Head Diameter mm ∅221.44
Cross Section of Ram mm 400×400
450×450
480×480
Worktable Size mm 1400×1600
1600×1800
1800×2000
2000×2500
Max. Load Capacity of Worktable (Adjustable) kg 10000-40000
Distance Between Spindle Center and Worktable Surface mm -25
Min. Distance from Spindle to Worktable mm 0
Main Motor Power kW 30/41
Travel of Worktable (X-Axis) (Adjustable) mm Designed to requirements
Vertical Travel of Headstock (Y-Axis) (Adjustable) mm 4000
Travel of Spindle (W-Axis) mm 800-1000
Travel of Ram (Z-Axis) mm 800-1000
Travel of Column (V-Axis) mm 1600
Rotation of Worktable ° 360
Travel Speed of Worktable (X-Axis) mm/min 0.5-6000
Vertical Travel Speed of Headstock (Y-Axis) mm/min 0.5-6000
Travel Speed of Spindle (W-Axis) mm/min 0.5-4500
Travel Speed of Ram (Z-Axis) mm/min 0.5-4500
Tool Magazine Capacity pcs
Max. Tool Weight kg 40
Max. Tool Diameter (All pots loaded) mm ∅125
Max. Tool Diameter (Vacant adjacent pots) mm ∅250
Max. Tool Length mm 300
ATC Time sec 15
CNC Control System (Optional) Fagor/Siemens/Fanuc
Spindle Diameter mm ∅160
Spindle Taper ISO 50
Spindle Speed rpm 2-2000
Milling Head Diameter mm ∅250
Cross Section of Ram mm 450×450
Worktable Size mm 1400×1600
1600×1800
1800×2000
2000×2500
2500×3000
Max. Load Capacity of Worktable (Adjustable) kg 20000-60000
Distance Between Spindle Center and Worktable Surface mm -25
Min. Distance from Spindle to Worktable mm 0
Main Motor Power kW 37/51
Travel of Worktable (X-Axis) (Adjustable) mm Designed to requirements
Vertical Travel of Headstock (Y-Axis) (Adjustable) mm 4000
Travel of Spindle (W-Axis) mm 800-1000
Travel of Ram (Z-Axis) mm 800-1000
Travel of Column (V-Axis) mm 2000
Rotation of Worktable ° 360
Travel Speed of Worktable (X-Axis) mm/min 0.5-6000
Vertical Travel Speed of Headstock (Y-Axis) mm/min 0.5-6000
Travel Speed of Spindle (W-Axis) mm/min 0.5-4500
Travel Speed of Ram (Z-Axis) mm/min 0.5-4500
Tool Magazine Capacity pcs 60
Max. Tool Weight kg 40
Max. Tool Diameter (All pots loaded) mm ∅125
Max. Tool Diameter (Vacant adjacent pots) mm ∅250
Max. Tool Length mm 300
ATC Time sec 15
CNC Control System (Optional) Fagor/Siemens/Fanuc
Main Components
Basic Large Parts

The machine bed, column, worktable, sliding carriage, and tailstock are all made from high-strength resin sand gray cast iron. The ram saddle and ram (if applicable by model) are made from high-grade ductile iron. All these major castings undergo two heat treatment (thermal aging) processes.

Spindle

The spindle consists of a boring spindle and a milling spindle, using imported spindle bearings. The main drive system employs an AC servo motor combined with a two-stage mechanical transmission to achieve stepless speed regulation. The spindle material is 38CrMoAlA, surface-nitrided, ground, and polished to a final hardness exceeding HV900.

Double Gear Gap Eliminating Device

This device allows for arbitrary angle positioning. The rotary axis uses double-row cylindrical roller bearings, with a central unloading device on the upper part of the axis system. The rotary feed mechanism is driven by an AC servo motor, which actuates a large gear ring via a backlash-eliminating reducer and double gears. This structure automatically eliminates gear transmission backlash, ensuring high transmission accuracy. During machining, hydraulic floating clamping is used for reliable and convenient operation, guaranteeing the stability of the oil film thickness.

Guideways
Option 1: Heavy-duty roller linear guideways for X, Y, and W axes; a plastic-coated sliding guideway for the B-axis; and a wrapped sliding guideway for the V-axis.
Option 2: Hydrostatic guideways for X, Y, and W coordinate axes, for heavy cutting operations.
Feed Mechanism

The X, Y, Z, V, and W coordinate axes feed mechanisms are driven by AC servo motors. They consist of precision zero-backlash reduction gearboxes and preloaded double-nut ball screw pairs, effectively eliminating reverse backlash.

Counterweight Balanced Ram Saddle and Ram (for models with ram)
A center of gravity follow-up compensation device is used to compensate for errors caused by shifts in the ram's center of gravity when attachments are installed or when the ram is extended.
An electro-hydraulic balance compensation device also compensates for these errors.
Ram pre-deformation compensation is achieved by using a pre-deformation machining process to counteract the deflection caused by the ram's self-weight when extended.
Compensation is also provided by the electrical control system.
Hydraulic System

One hydraulic station, equipped with a constant temperature oil cooler, handles the lubrication and cooling of the headstock and spindle. Another hydraulic station serves functions such as spindle speed change, tool release, and rotary table clamping. If hydrostatic guideways are selected, they share a hydraulic station with the headstock cooling system for hydraulic oil supply. All hydraulic components meet international standards for installation dimensions.

Lubrication System

The X, Y, Z, B, V, and W coordinate guideways and ball screw nut pairs are lubricated by a timed, quantitative automatic lubrication device. The spindle transmission gears and bearings are lubricated by circulating cooling oil. The spindle front bearings and screw bearings are lubricated with grease.

CNC System

The CNC system can provide six-axis control with arbitrary four-axis linkage. It includes a handheld control unit with a display. The system can also control and manage optional accessories such as a face plate (U-axis), tool magazine, and probes.

Detection Components

Grating scales are used for the X, Y, and W axes, and a circular grating is used for the B-axis, constituting a full closed-loop position detection system. Encoders are used for the V and Z axes, forming a semi-closed-loop position detection system (this is an optional configuration).

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