Screenless Beside-the-Press Granulator
Plastic granulator for reducing plastic materials into uniform granules
The screenless beside-the-press granulator transforms plastic waste into uniform granules with minimal noise and dust, enhancing sustainability in plastic manufacturing. This innovative technology allows for efficient in-line recycling, reducing environmental impact and operational costs.
- Utilizes TECO brand gear motors for stable performance, increased lifespan, and high torque transmission.
- Features an integrated design of teeth cutters and staggered blades that perform both coarse and fine crushing simultaneously, producing uniform granules that can be immediately mixed with new materials.
- The front/rear fixed cutter and staggered blades are double-edged, allowing them to be reversed for use once one side becomes blunt, significantly extending blade life.
- This design ensures uniform granule size with minimal dust production. The granulator is compact, space-saving, and easy to clean.
- Equipped with a visual window and a double-layer soundproof design; the inner liner is made from stainless steel.
- The gear motor and main shaft are connected by a coupler, simplifying the replacement of the reducer and blades.
This plastic auxiliary equipment is ideal for the immediate recycling of tough, elongated sprues or small amounts of waste material. It features low speed, low wear, and ultra-quiet operation. The low-speed structural design ensures uniform granules with minimal dust. The cleaning process is quick and simple, involving only a few steps to clear residues from the cutting chamber. The control system is user-friendly, allowing for rapid familiarization and ease of use. Additional optional features are available to meet specific needs in various plastic processing applications.
| Model | |||||
| Motor power (kW) | 1.1 | 1.5 | 2.2 | 3.7 | |
| Rotating speed (rpm) | 27 | 27 | 27 | 27 | |
| Optional storage tank volume (L) | 29 | 37 | 45 | 53 | |
| Material of teeth cutter | Cr12MoV | Cr12MoV | Cr12MoV | Cr12MoV | |
| Quantity of staggered blade | 1 | 2 | 3 | 4 | |
| Quantity of teeth cutter | 2 | 3 | 4 | 5 | |
| Cutting chamber (mm) | 240×175 | 240×270 | 240×365 | 240×460 | |
| Max. output capacity (kg/hr) | 8 | 12 | 16 | 20 | |
| Noise level dB(A) | 80~85 | 80~85 | 80~85 | 80~85 | |
| Conveying blower power (kW)* | 0.55 | 0.55 | 0.55 | 0.55 | |
| Dimensions | H(mm) | 1250 | 1250 | 1250 | 1380 |
| Hl(mm) | 875 | 875 | 875 | 875 | |
| H2(mm) | 1075 | 1075 | 1075 | 1075 | |
| W(mm) | 920 | 1015 | 1135 | 1285 | |
| W1(mm) | 416 | 512 | 578 | 670 | |
| W2(mm) | 855 | 950 | 1060 | 1280 | |
| D(mm) | 516 | 516 | 516 | 576 | |
| D1(mm) | 378 | 378 | 378 | 378 | |
| D2(mm) | 560 | 560 | 560 | 620 | |
| D3(mm) | 954 | 954 | 954 | 1014 | |
| Weight (kg) | 160 | 200 | 240 | 300 | |
| Notes: 1) "*" stands for optional 2) The maximum capacity depends on the size and composition of the material 3) Noise level varies depending on different materials and motor types 4) All plastic materials should be crushed at normal temperature to avoid the blade from being sticked with materials 5) Power: 3φ, 400VAC, 50Hz | |||||
