Electromechanical Drive, BP Series

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Website: http://clinchingmachine-en.com/electromechanical-drives-1-7.html

The BP series electromechanical drive is designed for precision press-fitting within the force range of 10-200kN. It integrates electromechanical drive with force-displacement monitoring systems to optimize the process, enhancing product quality and energy efficiency while increasing production effectiveness. The drive provides integrated process control, ensuring traceability and optimizing the production process.

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Dimensions

Model

Stroke

E (g6)

F (G6)

J (H7)

K (H7)

SMT-BP-10-300

300

680

250

⌀92

115

⌀68

⌀32

⌀84

M5-10

⌀40

M5-10

⌀4-10

SMT-BP-30-300

300

776

285

⌀119

137

⌀85

⌀38

⌀108

M6-12

⌀52

M6-12

⌀5-10

SMT-BP-60-300

300

862

345

⌀148

167

⌀110

⌀54

⌀135

M8-16

⌀67

M8-16

⌀6-10

SMT-BP-100-300

300

938

390

⌀178

187

⌀134

⌀60

⌀163

M10-20

⌀90

M10-20

⌀8-15

⌀6-10

SMT-BP-150-300

300

985

410

⌀198

207

⌀154

⌀80

⌀183

M10-20

⌀110

M12-24

⌀8-15

⌀6-10

SMT-BP-200-300

300

1108

501

⌀228

241

⌀172

⌀85

⌀208

M12-24

⌀115

M12-24

⌀8-15

Technical Parameters

Model	SMT-BP-10-300	SMT-BP-30-300	SMT-BP-60-300	SMT-BP-100-300	SMT-BP-150-300	SMT-BP-200-300
Rated Pressure (KN)	10	30	60	100	150	200
Max. Stroke (mm)	300	300	300	300	300	300
Max. Speed (mm/s)	300	200	200	160	110	140
Repeat Displacement Accuracy (mm)	0.01	0.01	0.01	0.01	0.01	0.01
Force Measurement Accuracy (%)	1	1	1	1	1	1
Rated Voltage (V)	380	380	380	380	380	380
Lifetime	>5 million	>5 million	>5 million	>5 million	>5 million	>5 million
Applicable Environment	0-40℃	0-40℃	0-40℃	0-40℃	0-40℃	0-40℃

Software System Technical Parameters

Channel	1 Pressure Channel, 1 Displacement Channel
External Displacement Sensor	Supported
External Pressure Sensor	Supported
Data Acquisition Frequency	10kHz
Low Pass Filter	0.1-2000Hz
Curve Relation	Y=f(x),Y=f(t),Y=f(X),X=f(t)
Curve Sampling Points	5,000,000
Data Storage Records	100000
Split Screen Display	Monitors 4 presses simultaneously
I/O Channels	8 inputs, 8 outputs
Bus Types	Profinet/Ethernet IP/EtherCAT/CClink/Modbus/CanOpen
Evaluation Window Type	Linear: Force limit, displacement limit, force hysteresis, displacement hysteresis Rectangle: In/out definition for four sides Envelope: Custom type, envelope tolerance type, automatically generate envelope line type, automatic recording of turning point x/y values in curve trend Multiple Evaluation Windows Integration

Components

Servo Press
Servo Motor Driver
Process Monitoring Instrument
Display Instrument
Supporting Cables

Key Advantages

The electromechanical drive is a device that combines assembly and measurement in one. It can be integrated into both semi-automatic workstations and fully automated assembly lines with the electromechanical drive system.
The drive effectively monitors the force and displacement during high-speed, high-precision assembly processes such as press-fitting, forming, riveting, stamping, and elastic testing.
It helps reduce manufacturing, assembly, and inspection costs, while meeting the increasing demands for precision machining and higher manufacturing standards.
The drive enables intelligent assembly, evaluation, optimization, and analysis, creating value for customers.

Applications

Servo press fitting is widely used in the following industries:

Intelligent Clinching Equipment for NEV Shock Tower
Precision Press-Fitting&Clinching Equipment for Automotive Control Arms
Precision Press-Fitting&Clinching Unit for Automotive Rear Subframes

In automated cells requiring precise end position, how is stroke control handled?

Stroke control is achieved through mechanical limiters and stroke settings, ensuring consistent positioning with each press.

In press-fit processes sensitive to over-pressing, how is force limitation handled?

Force limitation is handled by pressure settings, avoiding excessive pressing force and protecting components.