Premade Pouch Packaging Machine, 4-Nozzle Filling
Automatic pouch filling and sealing system for 4 pouches at once
4-nozzle automatic filling and sealing systems are designed for small-volume products, usually in a range between 30 to 60ml. Four pouches are processed at the same time on four parallel lanes, allowing theoretical speeds of up to 200 pouches per minute and a stable operating speed of around 160 pouches per minute in continuous production. The servo control helps all parts of the line move in sync, from picking up the pouch to filling and sealing it. In sectors such as cosmetics, pharmaceuticals, and health supplements, small pack sizes leave no room for dosing errors, and the pouch still has to come out clean and well finished for retail. That’s why precise, well-coordinated control across the whole line is so important.
- Pouch loading
- Pouch picking
- Pouch opening
- Air blowing
- Filling
- Pouch spreading
- Heat sealing
- Cooling sealing
- Finished pouch
- Finished pouch conveyor
- Each station is driven by its own servo motor, based on European motion control technology. With each station controlled separately, all main movements, such as pouch picking, opening, filling, and sealing, stay in sync, so the packaging line can work smoothly for long hours without losing stability or accuracy.
- A wide range of premade pouch styles can be handled, including three-side seal, four-side seal, stand-up pouches, shaped pouches, and zipper pouches. By selecting different filling systems, the same line can work with liquids, powders, granules, and pastes, covering applications in food, personal care, and health products.
- An intelligent pouch detection system checks whether each pouch is properly opened before filling. If a pouch doesn’t open properly, the packaging system simply skips filling it, so product isn’t wasted and there’s no mess inside the machine.
- When four lanes (4 nozzles) work at the same time, many more pouches can be packed in a day compared to a standard two-lane line. In real production, this kind of setup can easily go beyond 100,000 pouches per day without pushing the machine to its limits.
| Model | 400QG | |
| Packaging parameters | Min. pouch size (W × H) | 65×130mm |
| Max. pouch size (W × H) | 90×250mm | |
| Max. filling volume | 100ml | |
| Packing speed (pouches/min) | ≤180包/min | |
| Equipment specifications | Machine dimensions (L × W × H) | 4250mm×1100mm×1500mm |
| Total machine weight | 2500kg | |
| Operating conditions | Ambient temperature | -10℃-＋55℃ |
| Relative humidity (non-condensing) | <85% | |
| Power supply | AC380V, 50Hz | |
| Working air pressure | 0.6Mpa | |
| Air consumption | 600L/min | |
| Main motor power | 9.5Kw | |
Zipper opening
Pouch hole punching
- Sombrero hole (butterfly hole)
- Round hole
- Special-shape punching
- Arc hole / Curved slot hole
- Euro hole
Coding options
- Hot stamp coding
- Inkjet printing
- Laser marking
Sealing patterns
- Grid pattern
- Dotted pattern
- Plain/flat pattern
- Vertical rib pattern
A biotechnology company in Shandong, backed by the research of Academician Ling Pei, widely known in China for his work in hyaluronic acid, focuses on the development and production of health supplements and cosmetic products across the full value chain. In 2024, the company purchased a four-nozzle premade pouch packaging line from us for shaped pouches, and it has been running smoothly in their production, supporting stable and reliable output since its installation.