HN-PVC Series
PVC Pipe Fitting Injection Molding Machine
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Description
100-1600ton hydraulic injection molding machine for PVC pipe fittings
Suitable for producing PVC components, our injection molding equipment is engineered to increase production speeds while maintaining high quality. It features a quick-acting hydraulic system for fast mold changes, improving cycle times significantly. Effective airflow management maintains optimal thermal conditions, which is crucial for processing PVC materials that are sensitive to heat. Equipped with a high-torque, low-speed motor, this plastic processing machine ensures precise control over the plasticization process. With a clamping force range from 100 to 1600 tons, this thermosetting molding machine handles various product sizes and complexities with ease.
- Injection stroke:
150mm-585mm
- Injection capacity:
96g-8191g
- Injection pressure:
1396kgf/cm²-2500kgf/cm²
- Injection rate:
87g/s-1334g/s
Applications
Suitable for the production of PVC fittings used in building and construction. It efficiently manufactures various connection components, including L-shaped elbows, T-connectors, Y-connectors, and flange joints such as ball valves. Our plastic machinery’s precision and adaptability make it perfect for creating durable and complex shapes required in modern infrastructure.
Samples of Plastic Injection Molded Parts
- PVC Ball Valve
- PVC Pipe Fittings
- PVC Pipe Fittings
Key Components
Automated lubrication system
The PVC Pipe Fitting Injection Molding Equipment includes a circulating electric oiling system that ensures even lubrication, enhancing operational efficiency and extending the service life of critical moving parts.
Innovative mold adjustment mechanism
Integrated with the mold wall, this feature in the molding equipment uniformly distributes force across four large pillars. This simplifies the process of adjusting lock force, enhancing both ease and precision.
Sturdy frame structure
The frame of our injection molding equipment is engineered for exceptional durability. Through the use of advanced finite element analysis, the structure is optimized to resist deformation and distribute stresses evenly, guaranteeing unwavering stability during extensive production runs.
Optimized guide pillar design
With a focus on reducing operational friction and enhancing speed, the guide pillars of this injection molding machine are coated with molybdenum disulfide. This treatment significantly decreases resistance during movements, ensures high-speed operation without lubrication, and maintains the system’s cleanliness.
Features
- Enhanced with chrome-plated screw assemblies specifically designed for PVC, this molding equipment boasts superior corrosion and wear resistance, crucial for prolonged manufacturing cycles. These features ensure reliable performance under demanding conditions
- Independent temperature controls for each material tube segment prevent overheating, safeguarding the quality of heat-sensitive PVC. This precision in thermal management is essential for consistent production outcomes
- Including a servo energy-saving system reduces power usage by up to 70%, lowering costs and environmental impact. This makes the molding system an efficient choice for sustainable industrial operations
- Constructed with a robust frame analyzed through finite element methods, the molding machine ensures stability and durability. Its design minimizes stress and deformation, maximizing the lifespan of the equipment
- A comprehensive oiling system ensures smooth operation and reduces maintenance frequency by providing consistent lubrication to all mechanical components
- Customizable safety doors meet diverse industrial safety standards, enhancing operational safety and compliance. This flexibility ensures the equipment is adaptable to various production environments
- A high-torque motor designed for high-viscosity PVC materials guarantees precise control over the plasticization process, critical for maintaining quality in PVC fitting production
- Dual neutron circuits accommodate multiple mold types and core pulling requirements, increasing the injection molding equipment’s versatility across different PVC applications
Specifications
Injection Unit
- Injection stroke: 150mm-585mm
- Injection capacity: 96g-8191g
- Injection pressure: 1396kgf/cm²-2500kgf/cm²
- Injection rate: 87g/s-1334g/s
Clamping Unit
- Clamping force: 100tonf-1600tonf
- Clamping stroke: 350mm-1450mm
- Ejector force: 2.7tonf-24.7tonf
Electrics
- Pump motor power: 15.7kW-144kW
- Electric heating power: 6.4kW-76.1kW
- Drive system: hydraulic
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