Copper Tin Alloy Wire (CuSn)

Copper Tin Alloy Wire (CuSn)
Copper Tin Alloy Wire (CuSn)
Copper Tin Alloy Wire (CuSn)
Copper Tin Alloy Wire (CuSn)
Copper Tin Alloy Wire (CuSn)
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Magnesium content ranging from 0.10% to 0.4%

Copper Alloy Conductor

We manufacture copper-tin alloy materials with varying tin content (Sn: 0.15%-6%) through a precise smelting process. These alloys are then processed through drawing, annealing, electroplating, and stranding to create products in different configurations, including single wire, stranded wire, multi-strand wire ropes, and parallel multi-wires. The wire diameter ranges from 0.02mm to 8.0mm, and the alloy maintains strong mechanical properties while offering flexibility for a variety of applications.

Wire Drawing Range
  • 0.2386mm→0.1224mm (10 drawing dies)
  • 0.0391mm→0.0260mm (10 drawing dies)
  • 0.2348mm→0.0862mm (16 drawing dies)
Specifications
Copper Alloy Tin Content Melting Point % IACS Properties
CuSn Sn 0.15-6% 1065℃ 72 Copper tin alloy (CuSn) provides high tensile strength and good electrical conductivity in soft condition
Options of Custom Secondary Processing
Wire Drawing Wire Stranding/Multi-Wire Processing Wire Plating
Can be drawn down to 0.02mm Stranded Wires, Parallel Multi Wires Bare Wire, Tin Plating, Silver Plating, Nickel Plating, Copper Plating
Enameling:
Polyurethane QA(UEW), 155/180℃
Polyester QZ(PEW), 130/155℃
Polyesterimide QZY(EIW), 180℃
Polyamideimide QXY(AIW), 200/220℃
Wire Stranding Range
Wire Type Tin Content (%) Wire Diameter (mm) Stranding Pitch (mm) Outer Diameter of Stranded Wire (mm)
7/0.154 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.152-0.158 12.0-15.0 0.43-0.49
19/20/0.080 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.079-0.083 10-14;21-25 1.89-2.31
19/0.154 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.157-0.163 15.0-20.0 0.78-0.82
48/0.080 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.079-0.083 10.0-14.0 0.65-0.70
3/33/0.080 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.077-0.083 7-9;13-17 ≈1.10
3/16/0.08 Copper Tin Alloy Stranded Wire Sn (0.3±0.05) 0.077-0.083 3-7;8-12 ≈0.80
Wire Plating Range
Construction Number of Wires Coating Material Thickness Elongation
0.90mm 1 Silver 7μm Min. 10%
1.30mm 1 Silver 17μm Min. 22%
1.80mm 1 Tin 3μm Min. 15%
Typical Applications
  • Wiring conductors for central control harnesses
  • Communication harness conductors
  • Aerospace wiring harnesses
  • ABS brake system wiring
  • Conductors for industrial robot wiring
Features

Copper-tin alloy wire offers increased strength and resistance to bending compared to traditional copper wire. Although copper alloys generally have slightly higher resistance, the impact on signal transmission is minimal, allowing for use in many applications.

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