4-Legged Angular Steel Light Tower

4-Legged Angular Steel Light Tower
4-Legged Angular Steel Light Tower
4-Legged Angular Steel Light Tower
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Self-supporting steel lattice tower designed for high-mast lighting applications, available in height options from 5 to 40 meters

A 4-legged angular steel light tower uses hot-dip galvanized angle sections or tubular steel, materials chosen for their durability in long-term outdoor conditions. The structure handles wind and seismic forces well, even in exposed sites. Its electrical system supports the floodlights and keeps the power flow steady, so the tower can maintain clear lighting over large work zones. The lighting platform at the top accommodates adjustable fixtures to suit different coverage needs.

  • Design Standard ANSI/TIA-222-G/H/F, EN 1991-1-4 & EN 1993-3-1
  • Height Range 5–40 m, as per customer’s requirement
  • Design Wind Speed 0 km/h – 300 km/h, as per customer’s requirement
  • Surface Treatment Hot-dip galvanized; Painting
Structural Design
  • Main Framework
    The angular steel light tower is formed by four vertical angle-steel columns connected with diagonal braces and horizontal members to create a space-frame lattice. Common cross-sections range from 0.6 m × 0.6 m to 1.0 m × 1.0 m, with overall height from 15 to 40 meters.
  • Connection Method
    A full-bolted design supports convenient transport and on-site assembly. Tower legs use insert-type connections with reinforcing gusset plates. The structure is engineered to withstand wind levels up to Beaufort scale 12 (approx. 37.9 m/s).
  • Surface Protection
    The galvanizing layer is ≥85 μm, with coastal applications requiring ≥90 μm. Key weld areas are coated with epoxy anti-corrosion paint. The light tower offers a service life of 20 to 30 years.
  • Extreme-Environment Performance
    Designed for seismic intensity level 8, the foundations of the steel lattice tower use C35 concrete with embedded M24 anchor bolts. The light tower meets a minimum anti-overturning moment of ≥80 kN•m³.
Lighting Functions
  • Fixed Type
    Designed with an internal ladder and a top maintenance platform, suitable for long-term lighting in factory areas, port terminals, and logistical yards.
  • Lifting Type
    Equipped with manual or electric lifting systems. The lighting frame can be raised to 15–25 meters for easier maintenance. In railway settings, the lighting frame can be aligned vertically with the tracks.
  • Rotary-arm Type
    Supports 0–90° rotation to achieve directional lighting in areas with unique angle requirements.
Applications
  • Industrial Facilities
    Used in power plants, logistics parks, and railway freight yards. A 21.5-meter lattice-frame floodlight tower can illuminate coal yards, port storage areas, and other wide-area sites.
  • Special Installations
    In substation protection zones, the tower can function as a lightning mast. A 25-meter GFL2-5 model, for example, uses its four-leg structure to provide a protection radius of up to 60 meters.
Product Light tower
Tower Type Self-Supporting Tower
Standard ANSI/TIA-222-G/H/F, EN 1991-1-4 & EN 1993-3-1
Certification ISO 9001: 2015; COC; Third Party Inspection Report (SGS, BV)
Nuts & Bolts Grade 8.8 / 6.8 / 4.8; A325, DIN7990, DIN931, DIN933; ISO4032, ISO4034
Material Angle steel or tube steel
Height 5–40 m, as per customer's requirement
Wind Speed 0 km/h – 300 km/h, as per customer's requirement
Surface Treatment Hot-dip galvanized; Painting
Galvanizing Standard ASTM A123 / ISO 1461
Expected Service Life More than 20 years
Color Options Silver (galvanized) or painted finish, RAL color system, customizable
Certification Standard
Design Standards
  • TIA/EIA-222-G/H/F
  • EN 1991-1-4
  • EN 1993-3-1
  • 3-second gust wind speed
  • North American (EIA, UBC, CSA) Standards
  • European (Eurocode)
Structural Steel
Grade Mild Steel High Tensile Steel
GB/T 700 – Q235B, Q235C, Q235D GB/T 1591 – Q355B, Q355C, Q355D, Q420B
ASTM A36 ASTM A572 Gr.50
EN 10025 – S235JR, S235J0, S235J2 EN 10025 – S355JR, S355J0, S355J2
   
Design Wind Speed Up to 300 km/h
Allowable deflection 0.5–1.0° @ operational speed
Tensile strength (MPa) 360–510 470–630
Yield strength (t ≤ 16 mm) (MPa) 235 355 / 420
Elongation (%) 20 24
Impact strength KV (J) 27 (20°C) - Q235B (S235JR) 27 (20°C) - Q355B (S355JR)
27 (0°C) - Q235C (S235J0) 27 (0°C) - Q355C (S355J0)
27 (-20°C) - Q235D (S235J2) 27 (-20°C) - Q355D (S355J2)
Bolts & Nuts
Grade Grade 4.8, 6.8, 8.8
Standards for mechanical properties
Bolts ISO 898-1
Nuts ISO 898-2
Washers ISO 7089 / DIN 125 / DIN 9021
Standards for dimensions
Bolts (dimensions) DIN 7990, DIN 931, DIN 933
Nuts (dimensions) ISO 4032, ISO 4034
Washers (dimensions) DIN 7989, DIN 127B, ISO 7091
Welding
Method CO₂ Shielded Arc Welding & Submerged Arc Welding (SAW)
Standard AWS D1.1
Galvanizing
Galvanization standard of steel sections ISO 1461 or ASTM A123/A123M
Galvanization standard of bolts and nuts ISO 1461 or ASTM A153/A153M

Main Components

  • Anchor Bolts
  • Antenna Mounting Bracket
  • Copper Grounding Components
  • Antenna Mast
  • Lighting Lamps

Optional Components

  • Communication Tower Bolts
  • Aviation Obstruction Light
  • Climbing Ladder
  • Copper Lightning Rod
  • Grating Platform and Mesh Platform

We provide full technical guidance and carry out construction based on the approved drawings. If any questions arise, we are always available to assist.

Features

The light tower supports high-output lighting fixtures and delivers strong brightness over long distances. The lighting angle can be adjusted to match different site conditions, allowing focused and accurate illumination.

Height options are flexible. Some configurations use sectional assembly, such as 18–45-meter designs, and all steel components are protected with hot-dip galvanization for corrosion resistance.

A dedicated heat-dissipation setup, often with aluminum housings, works together with an IP66 waterproof design to keep the lighting system stable during long-term outdoor use.

The structure of the angular steel tower follows seismic-resistant design principles. A maintenance platform and safety railing are positioned at the top, giving technicians easier access when servicing the lighting fixtures.

Project Application Examples
Manufacturing Process

Laser Cutting
Laser cutting is used to shape the steel components through focused beam cutting and assisted gas removal. The process offers fast cutting speed and high dimensional accuracy (up to ±0.05 mm), while keeping heat impact to a minimum. This reduces the risk of deformation and results in clean, well-defined edges.

CNC Punching and Shearing
Steel angles are processed through CNC-controlled punching and shearing lines. Automatic feeding, positioning, punching, and cutting are all integrated into the process, keeping production running smoothly and efficiently. Precise CNC positioning keeps quality consistent, even when working with more complex parts.

Hot-Dip Galvanizing and Surface Protection
The tower is protected with hot-dip galvanizing as the main anti-corrosion treatment, along with an extra plastic coating for added protection. The zinc layer protects the steel from rust and adds strength, while the coating gives extra insulation and surface protection. This combined treatment allows the tower to maintain reliable performance for over 20 years and adapt well to harsh environments such as high and low temperatures, coastal areas, and mountainous regions.

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