Fully Automatic Wet Wipes Lid Applicator Machine

Fully Automatic Wet Wipes Lid Applicator Machine
Fully Automatic Wet Wipes Lid Applicator Machine
Fully Automatic Wet Wipes Lid Applicator Machine
Fully Automatic Wet Wipes Lid Applicator Machine
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DCL-28A Lid Applicator (45-50 lids/min)

Wet wipe packaging machine integrating lid feeding, labeling and application

Key Parameters
  • Production Speed 45-50 lids per minute

This fully automatic wet wipes lid applicator is designed for fast and precise application of lids across various sizes for a seamless wet wipes production line. Equipped with a Delta vision control system, it effortlessly feeds semi-finished products, scans for perfect alignment, and places lids with great accuracy, ensuring every package is sealed with perfection.

The guide rails ensure the products are perfectly aligned, while the integrated systems for lid feeding, labeling, and application automatically handle gluing and lid placement. With features like hot melt glue boxes, glue coating molds, servo-controlled lid pickers, and servo-controlled lid applicators, this lid applicator guarantees high efficiency, accuracy, and a premium finish.

With its efficient operation, easy-to-use design, and versatility in handling different sizes and shapes of wet wipes, this lid applicator is the ideal solution for enhancing your wet wipes production line.

Wet Wipe Lid Application Process

Semi-Finished Product Conveying → Camera Detection → Lid Feeding → Lid Labeling → Lid Gluing → Lid Application → Finished Product

Specifications
Production speed 45-50 lids/min Deviation of lid position ±2mm
Design speed 60 lids/min Material Plastic lid, label and hotmelt adhesive
Product height 40-100mm Voltage 380V 50Hz three phase
Lid size Length: 50-120mm Width: 50-80mm Height: 3-10mm Power Approx. 9.5kW
Product size Length: 50-300mm Width: 50-200mm Height: 20-100mm Machine dimensions (L×W×H) 2240×1043×1800mm
Label roll size Width: ≤80mm Diameter: ≤350mm    
Key Configurations
  • Conveyor system: Transports semi-finished products → product imaging → lid application → finished product output
  • Guide rails: Keeps the product aligned in the center for precise placement
  • Camera detection: Consists of camera, lens, light source, and vision controller, used to capture product position and compare it with system settings for alignment
  • Lid placement: Two sets of lid feeders; an alarm will notify the system if any lid is missing
  • Lid labeling: Applies the lid label; stops automatically if no lid is detected
  • Lid delivery: A belt with a stopper block feeds lids to the designated position; controlled by variable frequency drive
  • Lid gluing: Metering pump delivers precise amounts of glue to the glue coating unit, with pump timing adjustable via the touchscreen
  • Glue coating: Composed of a glue box, coating mold, and cylinder, with the cylinder controlling mold movement, raising for gluing and lowering for unloading
  • Coating mold: Custom-designed based on lid coating pattern for efficient application, ensuring clean, precise gluing with no overflow or clogging 1
  • Lid pickup robotic arm: Picks up the lid → applies glue → delivers the lid to the coating mold, with servo-controlled alignment for precision 1
  • Lid placement robotic arm: Picks up the lid → places it accurately onto the wet wipes pack, with servo-controlled alignment to ensure perfect lid placement
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