Automatic Monoblock Filling Machine
Monoblock filler-capper combining automatic filling and capping for liquids and semi-liquids
The automatic Monoblock filling machine features compact structure, high automation, integrated precise filling and high-speed capping, suitable for various liquids and semi-liquids in food, cosmetics, medical and chemical industries. The filler is installed with PLC touch screen system enables flexible parameter adjustment and real-time production monitoring.
The Monoblock filler utilizes piston filling or peristaltic pump filling system to achieve filling accuracy of ≤±1% (30ml). It is equipped with bottom-up filling technology and anti-drip nozzles to ensure a clean, bubble-free filling process. Servo driven capping system features stable torque and cap shortage detection function to improve the sealing reliability. The Monoblock filler-capper’s SUS304/316 stainless steel frame conforms to GMP and GE standard. Its compact design, quick changeover, making it an ideal automatic liquid filling solution for packaging efficiency and product quality improvement.
- Intelligent Capping Head
Features precise cap picking, automatic capping, and constant torque tightening. It is equipped with an adaptive buffer structure to ensure reliable sealing and smooth operation without damaging the caps.
- 304/316 Stainless Steel Filling Nozzles
Allow for accurate, volumetric and drip-free filling process while maintaining hygienic and clean production with stable filling performance, suitable for various liquids, creams, pastes and so on.
- Starwheel for Precise Positioning & Smooth Transfer
The starwheel accurately positions and smoothly transfers containers, seamlessly bridging the filling and capping processes to ensure continuous and stable operation of the entire line.
| Model | |
| Applied Bottles | Customized |
| Output Capacity | 30-40bpm |
| Filling Accuracy | ≤±1%(30ml) |
| Filling Range | 5ml to 120ml |
| Filling Heads | 1 to 4 nozzles |
| Capping Heads | 1 to 2 heads |
| Voltage | 220V/50Hz (Customized Optional) |
| Auto-capping Rate | ≥99.9% |
| Auto-Stopper Rate | ≤99.9% |
| Air Consumption | 1.3 m3/h 0.4-0.8Mpa |
| Power | 2.5KW |
| Weight | 700KG |
| Size | Refer to layout |
- High precision filling (≤±1%): Servo control system and anti-drip filling nozzles make the filling process clean, accurate and waste-free, suitable for liquids of various viscosities.
- Automatic capping and stable torque control: Integrating closure feeding, placement and capping process with consistent torque application. It offers stable seals for a wide range of caps and bottles.
- Advanced bottle detection & mis-fill prevention: High-precision photoelectric sensors accurately identify the container status to prevent issues such as missing bottles, misaligned caps, or overflow, ensuring error-free operation throughout the entire process.
- Stainless steel construct: Corrosion-resistant, hygienic and easy-to-clean. Compliable with GMP and food-grade standard. Material contact parts are made of SUS316 stainless steel.
- High efficiency & multiple safety protections: Achieve a production capacity of 1800–2400 BPH. The Monoblock filler capper is equipped with automatic shutdown and alarm functions for no-bottle, no-cap, and no-plug scenarios, ensuring continuous and stable operation.