Ideal for sectional warping of high-end and specialty fabrics, our intelligent high speed sectional warpers can handle a wide variety of yarn types including fine wool, synthetic filaments, dyed yarns, silk, and technical textiles. Designed as a preparation solution for modern weaving methods such as rapier, projectile, water jet, and air jet weaving, it supports flexible production for demanding weaving mills. Their precise control and high-speed performance make our sectional warping machines suitable for warping high quality fabrics, delicate materials, and textiles that require high tension and accuracy during the warping process.

• Both the warping and beaming drives use AC frequency conversion for constant surface speed, stable yarn tension, and high-speed operation.
• Integrated electro-hydraulic-pneumatic system controls braking via caliper brakes, while a precision proportional valve manages yarn tension through a steel-band damping system for automatic beaming tension control.
• The warping table is powered by a dual-servo motor and ball screw structure, enabling fast response and high positioning accuracy. Stripe and start-point positioning are completed automatically with a single touch.
• Servo-driven forward and backward movement of the warping table is controlled by AC digital drives and ball screws. Equipped with yarn pressing rollers and multiple sensors.
• During warping, the table moves back at equal intervals, maintaining consistent yarn layer quality.
• Layer thickness is measured in real-time with a laser sensor, and the servo-driven table adjusts displacement accordingly. The yarn pressing roller ensures a flat and even yarn surface.
• The warping drum is dynamically balanced to ensure smooth and stable operation throughout the high-speed warping process.
• The entire system uses advanced communication and automation technology with integrated PLCs, digital AC servo inverters, dual touchscreens, and centralized control of electrical, pneumatic, and hydraulic functions.
• The main warping unit moves along floor rails, while the leasing stand and creel remain fixed, keeping the yarn tape centered and maintaining uniform edge tension.
• The mobile beam winder can be shared across multiple warping units and connects via quick electrical and pneumatic plugs; it can also be fixed for single-machine use.
• Various creel configurations available; spindle pitch and number can be customized.
• Optional accessories include multiple types of tensioners, yarn break sensors, and anti-static devices on the warping table.
• The beam winder is equipped with an oiling unit for waxing or lubrication during winding.

KGA163C Integral Warp Beaming Machine